Manager ( Maintenance & Project )
Precision Gravure Printing Free Zone LLC,Dubai
Total years of experience :16 years, 10 Months
• Providing technical support after the installation and commissioning of plant/ equipment as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities.
• Preparing maintenance plans/schedules/monthly breakdown reports for reducing machinery downtime to minimum for ensuring smooth production as carrying out condition monitoring.
• Performed routine maintenance inspections of equipment to identify and respond to problems in a timely manner thus preventing breakdowns.
• Processed engineering calculations to improved efficiency - Analyzed and improved production parameters for company with respect to time, motion & method.
• Checking of specifications, layouts drawings, preparing modification & specifications, finalization of enquiries.
• Monitored production tables, studied industry engineering specifications to obtain knowledge of production methods & techniques.
• Responsible for each Electrical /Mechanical/Process kind of machine breakdown & taking real time troubleshooting action by minimum downtime of production.
• Scheduling, Planning & performing all kind of Preventive & Predictive maintenance with key focus on spare parts availability & root cause analysis to minimize the Machine breakdown.
Exposure -
• Erection & Commissioned of M/s Komori Chambon, 10 colour gravure Printing Machine with advance rotary die cutting tool mechanism.
• Good Problem solving skill over Fully Automated Roto-Gravure paper Board printing process.
• Experienced the Process Parameter setting of Different kind of Machineries like- Inline Automatic Guided Conveyors Belts System, Unwind Machines, Automatic Material wrapping machines, Automatic Bundling machine, and finished product strapping machines overhead cranes, Forklifts, Chiller & Compressor etc. in the field of Paper/Board/Cartoon Printing & Packaging.
• Having a sound knowledge of Calibration/Parameter settings & adjustment of Inline Rotary Die Tools for Embossing/Creasing/Cutting.
• Accomplished a good problem solving skill over different kind of Hydraulics / Pneumatics /Mechtronics automation system.
• Working Experienced in a Fire Hazardous Environment hence maintaining all Fire & Safety related Norms as per Dubai Civil Defense.
• Handling all the machineries breakdown nature-Electrical/Instrumentation/Mechanical.& simultaneously taking appropriate troubleshooting action with min.downtime.
• Manpower shift Scheduling, preventive maintenance /machine breakdown/predictive maintenance job assigning to the respective mechanic /technicians.
• Provided solutions & fixed equipments malfunctioning, system faults & network errors-used root cause failure techniques, corrective actions, modifications & performed replacements and/or new installation.
• Full time 24/7 Maintenance Technical support by self & assigned personnel if required.
• To maintain the history of all kinds of machines breakdown/Preventive & Predictive /modifications/analysis reports for different kind of certification - ISO, HACCP, BRC.
• Responsible for putting inquires for quotation of new instruments / devices & spare parts & making comparison analysis chart in front of top management to finalize. Also keeping the records of all finalized quotation for the reference of different kind of audit as- ISO/HACCP/BRC.
Exposure -
• Managing overall activities pertaining to erection & Commissioning of a wide range of machinery, system & Equipment’s- CPP Plant Make-W&H, Germany, Slitting machine ATLAS-UK, Flexible Bagging Machine LEMO-Italy (Aug, 2010 - Nov, 2010).
• Well understand the norms of ISO/HACCP/BRC Auditing accordingly managing & preparing the documents history & database of maintenance department.
• Vital maintenance & Trouble shooting experienced over precise process machineries of Cylinder Design making machineries - HELL Engraving & K-Watler Cutting machines.
• Maintenance of Radioactive Thickness Gauge Measurement system by - Kr Element.
• Expertise over machineries - CPP Film Extrusion / PE Blown Film Extrusion/Metalizing Machines/Lamination Machines/Rotogravure Printing /CI Flexo Printing /MISURA Automatic Ink Mixing Machines/Cylinder Engraving Process machineries /Slitting & Converting Machines/Film& Paper Bagging machines /Raw material Handling SILO systems etc.
• Worked as a shift engineer, tackle all the E&I maintenance trouble shooting actions by leading a team of six electricians.
• Handling all the machineries run time breakdowns & forwarding all the preventive maintenance jobs daily / Monthly.
• Making History of all energy meter readings & giving report over Energy consumption & energy saving areas.
• Putting more attention over packaging department maintenance scheduling areas like- Overhead Cranes-20 MT/15 MT/5MT, Forklifts, Handling Trolleys, Rolling belt Conveyors, Sheet belt Conveyors to avoid the Material Flow Jamming.
• UTILITY MAINTENANCE - YORK Chiller, Cooling Towers, AHU, INPLAN INGENIEURTECHNIK HTM Boiler, Atlas & IR Compressors etc.
• Managing & coordinating by engineering store department for new spare parts indent & release. Assigning a appropriate material Code for spare parts in ERP-SAP system.
Exposure -
• Radiation Safety Officer (RSO) certified by Bhabha Atomic Research Centre (BARC) & Indian Association For Radiation Protection (IARP).
• Played an important role in the Erection & Commissioning of M/s Jindal Poly Films Ltd. Nashik BOPP Line-4 & Line-5Plant, Final film width 8.7m, DORNIER make. (April, 2008 - march, 2009)
• Scheduling Cabelling, Panel termination & man-power.
• Providing technical support after the installation and commissioning of plant/ equipment as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities.
• Scheduling and planning predictive, preventive maintenance jobs with key focus on spares availability and root cause analysis.
Electrical & Electronics Digital / Analog Instrumentation , Fluid Mechanics, Solid state & Devices , Switching theory & analysis,Electrical Machines , Bio-medical engineering etc.
2. Diploma -TQM & ISO 9000 (Correspondence) 68.50% NILEM, Chennai PROJECT UNDERTAKEN: Project - Microcontroller based ANEMOMETER Location - Project Lab in college premises Team size - Three Description - In this project whenever wind is passes through a pair of ultrasonic sensors Then it converts this wind speed in to electrical signal & this signal reaches to PIC16F628 microcontroller, the speed of wind displayed On 14 bit LCD display system. This anemometer is very accurate & highly precise. TRAINNING UNDERTAKEN: Organization - Air-Port Authority of India, Lucknow Site Office - Amausi Air-Port, Lucknow Project - Study all the navigational & communicational instrument installed at Air-port. Duration - July 2006 to Aug. 2006. Organization - M/s Sky Info technologies, Noida Designation - Trainee Engineer (ERP) Domain - ERP SAP- Sales & Distribution COMPUTER LITERACY: Programming / Scripting Languages C / C++ ERP SAP MS-OFFICE PACKAGE EXPERT LEVEL