Technical Lecturer
Saudi Electric Services Polytechnic
Total years of experience :30 years, 9 Months
Conduct lectures, laboratory, Problem Based Lectures, and syllabus generation for Power Electrical Equipment and Electronics Engineering.
• Power Electrical Engineering lectures for Electrical Generation synchronization and protection Substation via Lucas Nuller Laboratory, Electrical Transformers, AC/DC Electrical Motors and MCC -Motor Control Centers using Logic Relay Based, VSD/VFDs and PLC-based control systems, UPS and Converter Electronics.
• Lectures and AC/DC Electrical Circuits and transients. Expertise in the field of Calculus, Laplace transforms.
• Generation of the lecture and laboratory syllabus for the Power Plant INC (Instrumentation and Controls) for the Saudi Electric Company technicians for Power Plant and Substation operations.
• Expertise in Power and Analog/Digital Electronics systems used in the Automatic Control Systems, SCADA, RTUs, PLCs, and other networking devices.
•• Conversion to Lean Manufacturing of 30kk/week Silicon chips assembly operations to 75kk/week Output without adding Floor Space by integrating processes and full automated equipment Process Integration, Material Substrate Design and Full Automation Equipment integration/development.
• Project Management Implementations on New Product and Product Transfer Qualifications via APQP, PPAP, from conceptualization, Proto-typing, Ideal Process/Equipment Setup, to Large Scale Mass Production Procedures.
• Generates Cost/Financial Model Analysis for Research & Development, Mass Production, Fixed and Variable Expense for New Product and Package Development.
• Drive, Set Operational Excellence in driving equipment/robotic systems to be in High %OEE, MTBA/MTBF Improvements, MpCPS characterization and Low Down-Time via usage of Predictive, Corrective and Preventive Maintenance procedures.
• Complete and documentation of PLC, SCADA, HMI programming for the associated OPERATIONAL processes integration, using OMRON PLCs, RTUs, sensors and RFID systems.
• Manage, coach and guide top caliber engineers to execute projects in package development flawlessly. Provide staff and skills requirements of all projects and determine the prioritization via using the benefits and efforts tools.
• Executed FAT and SAT network and simulation processes for all full automated systems/equipment.
• • Lead and manage 19 strong highly skilled engineers in the FOL Assembly engineering for the process development and sustaining characterization, calibration of instruments and controls for gas/fumes leakage detection, SCADA for Silicon Furnace automation and controls, robotics systems for automatic materials handling system.
• Provide operational leadership in the FOL (Front-of-Line) assembly processes of semiconductor packaging, by providing operations, yield and scrap reduction, %OEE improvements of robotics equipment, cycle time and quality issues resolution in the plant.
• Conversion of Cu Wire Bonding Technology of 80% of Fairchild Semiconductors Wafer Technologies.
• Design, Installation and specifications generation of Power Substation SCADA Design for Telemetry, PowerLogic Server, EGX100/400 Ethernet gateway/server, Modbus TCP/IP Protocol (LAN), GSM Modems and Data Communication systems architecture design and installation and maintenance.
• Complete and documentation of PLC, SCADA, HMI programming for the associated OPERATIONAL processes integration, using OMRON PLCs, RTUs, sensors and RFID systems.
• Review & evaluate cabling and equipment/device specifications, shop drawing during planning and actual implementation stage that it will have conformity of the approved details.
• Executed FAT and SAT network and simulation processes.
• Lead the team of FOL Process/Project Engineers to provide specifications, process characterization & optimization, selection and qualifications of Front-of-line semiconductor IC assembly process and equipment for dicing saw, die bonding, wire bonding and molding full automated equipment.
• Installation CIM (Computer Integrated Manufacturing) Ethernet Testing of all computer-based systems using TCP-IP & FTP protocols for LAN/WAN applications for Automated Laser Marking Systems from France/Singapore connectivity
• SCADA and automated data acquisition for every equipment %OEE, MTBA, MTBF Performance of Automated Equipment and Autoline systems for Manufacturing Operations Information.
• Conduct training, lecture on SPC, DOE and other process requirement and give motivation to new and junior engineers in order for them to be effective and go out in the manufacturing arena with their best inside out.
• Provide installation, setup, calibration, repair and maintenance of state-of-the art semiconductor assembly equipments, instrumentation/controls, computer aided equipments and controls with specialty of ASM AB309/309A, ESEC 3006/FX, KNS 1488 and 8020-8028 wire bonders, ESEC 2006 & 2007 Die Bonders, micro-processor and/or PLC based control system.
• Provide corrective and preventive maintenance schedules, routines, checklists and specifications of dicing FOL equipments dicing saw, die attach, inspection systems and wire bonding equipments used for semiconductor IC assembly and packaging.
• Provide technicians and operators training and seminars for basic operations, maintenance, out-of-control action plans for them to be effective in their responsibilities.
• Continuously generate projects and innovations for machines enhancement for optimum utilization, yield, and overall equipment efficiency.
• Provide last line of defense of maintenance when technicians and associate engineers cannot resolve problems by themselves. Board and Device level troubleshooting.
• Responsible for installation, calibration, repair and maintenance of electrical equipment, instrumentation and controls for copper smelting and refining operations. SCADA, DCS, RTUs, MCC (Motor Control Centers), servomotors, speed controllers, pressure, level, flow, temperature control systems. Motor/Load ratings for Copper Smelting and Refining Operations.
• Calibration of toxic gas / fluids PPM analyzers and detection.
• Power Plant Substation maintenance of 1-10 MW, and 5-1MW, synchronization and controls procedures of Toshiba of separately excited Toshiba generators.
• Expertise of different motor control starting systems of 10, 000KW from Water-Resistance Motor Starter, Wye-Delta, Forward-Reverse, 5-speed motor control, Resistance control, single motor starting, and motor jog operations.
• Maintenance of Main Power Station and Substations of 138 kV, 13.8 kV, 440V, and 220V Controls and SCADA. Calibration and repair of controllers and safety relays (Over current, under and over voltage,
ground, frequency deviation relays, ground fault)
Major in Electrical / Electronics and Communications Engineering
Major Electrical Power Production and Distribution. Minor in Electrical Machineries.