Manufacturing Engineer
General Tyre & Rubber Industry (Pvt.) Ltd.
Total years of experience :11 years, 5 Months
• Responsible for reducing downtime and production scrap of an assigned section area in plant through managing a team of Production superintendents, Production assistants and other manpower.
• Prepares Daily downtime report, Critical size report and other assigned reports and present it to management on regular basis.
• Coordination on inter-departmental and cross-hierarchical basis for resolution of issues .
• Indoctrinate and trained PS, PAs and operators for ensuring good quality product and enhanced production efficiency.
• Worked on other assigned tasks to reduce specific defects.
• Monitors overall data and system of monthly workers incentive, responsible to deliver error- free data gave recommendation for modification in the system.
• Ensured the prevention of dispatch of bad quality parts to customers through management of provided resources at in-process and final inspection stages, reduced the number of customer complaints significantly.
• Took corrective actions in cases of product failures; involved dealing with production authorities.
• Coordinated with various customers, developed and implemented certain CPAs (Corrective Preventive Actions) against customer complaints.
• Responsible for compilation of Monthly and daily internal rejection and monthly external rejection reports and defect data analysis.
• Conducted various training sessions for quality supervisors and inspectors; motivated them to ensure good product quality.
• Developed a part manual consisting description of all the parts being manufactured in company along with their possible failures (defects), for the purpose of training of quality inspectors newly hired and the experienced ones.
• Have worked in the recertification/implementation of ISO 9001:2008 Quality Management System standard.
• Defined various quality related procedures in conjunction with operating staff.
• Ensuring that all the system documentation i.e. manual, procedures, work instructions and records produced through the operations of the system is under control and upto date.
• Have conducted various internal audits to assess the gaps in implementation of ISOS (Customer standard) and ISO 9001:2008.
• Carried out internal technical evaluations for different customers.
• Implemented IKEA (customer) standards in packing sections of stitching units.
• Gave recommendations to improve production efficiency of printing section.
• Worked on the development of “Environmental Impact Aspect” of Effluent Treatment Plant (ETP).
• Worked on the project of ISO 17025 (Lab management system standard) Lab accreditation project by developing required documentation, gap assessment, conduction of training/awareness sessions, in-house test equipment verification and maintenance and calculation of measurement uncertainty of test results in Processing lab.
•One year plus work experience in production department.
•Was responsible for production planning and control at Shahbaz Garments Limited, ensured the delivery of orders at committed delivery dates through good production planning and management of resources.
•Have experience of working on SAP PP module, Have control on various transaction codes related to SAP PP & MM module.
•Responsible for preparing order summary and shift-wise production reports.
•Also responsible for housekeeping and to monitor inventory level on the floor.
•Got experience of handling quality & maintenance issues on the floor.
• Project Title: ‘Application of Total Productive Maintenance (TPM) in an industry.’
• Calculated OEE (Overall Equipment Efficiency) of CNC section at Alsons industry (private) limited to determine efficiency and to identify nature of losses.
• Developed machinery FMEA (Failure Mode & Effect Analysis) to prioritize the failure problems.
• Done RCA (root cause analysis) for determining the root causes of failures.
> Bachelor of Engineering (Industrial & Manufacturing Engineering). > 4 year programme (44 courses) > Pakistan's best renowned Engineering university. > Good academic record throughout 4 year programme > Member of SME (Society of Manufacturing Engineers)
Major Subjects: Advanced Mathematics, Physics, Chemistry, English A-Grade
Major Subjects: Mathematics, Physics, Chemistry, Computer Science A-1 Grade
