Quality Manager (Saudi Aramco approved)
Wipro limited
مجموع سنوات الخبرة :20 years, 10 أشهر
PLEASE SEE THE CV for DETAILS...
SUMMARY OF SKILLS & QUALIFICATIONS
Over 11 years of experience on Quality Assurance and Control activities related to the oil and gas Construction Projects, Workshop, maintenance, Shutdowns works & corporate Head office.
Worked on various QA/QC position for Implementing QMS, Planning, Conducting Internal Auditing and being as Auditee for Surveillance & recertification Audits by Certifying agency.
Have hands-on experience in Material Inspections, Non Destructive Testing, Qualification of Welding Procedure Specification, Qualification of Welders. Welding Inspection, Visual Inspection, Hydro Testing Pneumatic Testing. Coating and Painting Inspection, Witness of laboratory test / inspection activities.
Worked with Various materials such as Carbon Steels, NACE, IBR, Low Alloy Steels P5, P11 & GRV/GRE.
Familiar with International codes & standards such as ASME SecIX, Sec II, VIII, NACE, TEMA, B 31.3, 31.1 API 570, 650, 1104, 598, AWS D1.1, ISO, ANSI & ASTM etc.
1) Currently Working as a Approved Project QA Manager at Saudi Arab since October 2014.
2) Worked as QA Engineer at Corporate HO (Mechanical Division) since February 2014 to October 2014.
3) Worked as QA/QC Engineer /coordinator at Corporate HO from Mar 2009 to Apr 2010
4) Worked for 6 Projects, for Various Positions as Quality Control Engineer, Lead Quality Engineer/Coordinator and Site Quality Manager.
CURRENT PROJECT:-
1) Current Project : Reduce Sales Gas Water Content (LSTK Project)
Client : Saudi Aramco, KSA
Job title : Quality Assurance Manager
Duration : October-2014 till date
QA Work & Responsibilities handeled
Developing / coordinating for the submission of Quality Plan, Procedures and ITP’s.
Ensuring Customer / Clients Quality requirements are fulfilled and appropriate corrective and preventive actions are taken for Customer Complaints.
Ensure that the Quality Management System requirements are established, implemented and maintained as per the Aramco Schedule-Q & Client Requriments.
Ensure that all non-conformance issues, are promptly investigated, corrective and preventive actions are proposed / implemented and are quickly closed out.
Conducting Management Review & ensure Customer Satisfactions are monitored / measured and improvement / corrective actions taken for weak areas.
Responsible for Corporate QA team for the QMS recertification’s Audits and Yearly servillience Audits by certification agency.
Imparted trainings to staff on company’s QMS and process understanding & responsible for Induction Training for new employees.
Review of Material Submittals, Purchase Requisitions and Purchase Orders for Quality requirements.
Responsible for Quality inputs for bids in addition to assistance / preparation of technical submissions.
Worked as Coordinator with Vendors and subcontractors (Painting/Insulation, NDT) Involved in Pre Inspection meetings (PIM) & vendor qualification.
Review of Inspections documentations, review of Reports, and Manufacturer record/Disposition book for Vendors, subcontractors and Projects.
Monitor and target for achieving the KPI’s & PQI for ARAMCO Project Monthly.
Periodical analysis of project date (Non Conformity, welder’s performance, complaints and lesson learnt).
Responsible for ARAMCO Quality submissions, Weekly Fabrication and Look Ahead schedules, QMR etc.
Responsible for maintain the welders Performance Data and maintaining the continuity and performance record.
Preparation of Monthly quality reports, QC manpower deployment, tracking and follow up of NCR/CAR’s.
Responsible for Monitoring the instruments record and calibration cycle.
Preparing Consolidation and updating of Approved WPS & PQR, Qualified welder’s record, NCR Record, Audit Reports, and Monthly QA/QC report.
• Performs duties and responsibilities assigned by the QA/QC Manager.
• Visual inspection and Review the material test certificates of incoming materials and preparing MRIR Report (material receiving inspection report).
• Witness qualification test of welders during the conduct of WQT and issue Welder cards on project.
• Conduct toolbox for welders to train/ give feedback regarding their performance.
• Conducting Stage wise Inspection during welding such as Fit up, Weld Visual, application of Preheating and PWHT by adhering to ITP and Procedures.
• Worked with Various materials such as Carbon Steels, NACE, IBR, Low Alloy Steels P9, P5, P22 & Stainless steel P8.
• Conducting/witnessing NDT such as visual inspection, MPI, PT, RT of welds as per ITP & specification.
• Ensured PWHT & Non Destructive testing on weld joints from the daily production outputs as per the client Specifications.
• Witness other activities like flushing, line drying, abrasive blasting and coating, holiday testing.
• Carried out physical verification and prepared Test pack for the Clarence of piping system. Witnessed Hydro/Pneumatic test of cleared loops.
• Inspection of Heat Exchangers, Coolers, Drums, and Piping in Various refinery Units in maintenance and shutdown works. \n• Through OSI (Visual Inspection as well as Ultrasonic Inspections) Of Unit Pipe Lines & Structures. \n• Stage Wise Inspection Of Piping Includes Material Inspection, Welding Inspection, Insulation Inspection, Painting Inspection, Hydro Testing Of Pipes, Radiograph Interpretation & Final Visual Inspection. \n• Inspection & Testing Of Valves Such As Gate Value, Globe Valve, Safety Valve Etc. As Per codes and Specification. \n• Worked on inspection of coating & linings. Inspection includes QA/QC checks on site pertaining to substrate inspections, surface preparation, coating application & final testing of the dry film as per standards. \n• Man Power Planning for Thickness Measurements Of Pipe Lines & Equipments, \n• Documentation of Inspection Reports in Online Software ‘Maximo’IDMS & Maintaining Equipment Records/Folders. \n• Good Exposure in Use of Various Codes & Standards such as ASME IX, IIV, B 31.3, 31.1 API 570, 650, 1104, 598 & ASTM etc.
Nature of work & Responsibilities
Fabrication and Inspection Activities related to cement plant, Boiler Accessories & Structural works.
Inspect the materials as per drawing/shipping notes delivered by the Clients.
Inspect all Raw materials, prepare MIR reports.
Responsible to explain Drawings to Supervisor and workers at workshop.
Stage wise inspection of fabrication marking, cutting, fit-up, dimensional & visual inspection.
Perform welding Visual inspection of completed welds.
Perform Joint inspection with Client Inspector for Final Visual and NDT testing.
Prepaparation of Fitup, Dimensional, Welding Reports and Final Release report.
Welding Inspection
Diploma Course in industrial safety