Lead Instrumentation & Control Engineer
ENI Pakistan
Total years of experience :14 years, 3 Months
Company Profile:
Eni S.p.A. is an Italian multinational oil & gas company. Considered one of the seven "Supermajor" oil companies in the world, it has operations in 66 countries in fields of refining/extraction and distribution, nuclear power, energy, mining, chemicals and many more.
Responsibilities:
• Timely arrangement/management of all required manpower, resources, materials & tools to ensure timely execution of Job
• Development and implementation of all predictive and preventive maintenance regime as per OEM recommendations.
• Plan and coordinate forced and planned outages, such that all defects are addressed with quality and with minimum downtime.
• Ensure all OEM, and other recommended jobs are planned and performed in the planned outages.
• Safe and timely execution of Corrective maintenances, such that machine reliability efficiency and availability are not compromised.
• Highlight discrepancies / gaps timely and get same addressed, such that Machine reliability, efficiency and availability are not compromised.
• Liaising with clients, suppliers, contractors, THIRD PARTIES, OEM representatives and relevant authorities.
• Development of Technical documentation i.e PM & CM Reports, RCA, JSA, Risk Assessment etc
• Ensure Departmental HSE KPIs quality and compliance target is attained.
• Perform audits of I&C jobs as per site HSE regulations and quality standards and address the issues / nonconformities.
• Facilitate internal and external audits and ensure all their recommendations are addressed timely.
• Participation in investigation of all the operational / HSE incidents and preparation of reports.
• Ensure effectiveness of technical trainings being carried out.
• Ensure instrument equipment works complied with project specifications, company procedures, method statements and quality assurance.
Accomplishments:
• Lead Commissioning of Yokogawa CENTUM VP-R6 (DCS) and Prosafe Lite (CSS).
• Lead Installation & commissioning of CENTURION and ALLEN BRADELY Control Panels.
• Lead up-gradation of Control Panels. (RAM-VIEW to CENTURION & ALLEN BRADELY).
• Lead up-gradation of Water separation & Handling units.
• Saved annual spare cost up-to 3M USD (approx.) by optimizing Spare inventory, implementing repair/service regime.
• Achieved 98 % - 99 % average availability of all units at Kadanwari Gas field for last 5 years.
• Never got NC in any external & internal audit such as
• HSE Audit of ISO 14001-2015 and ISO 45001:2018 / OHSAS 18001:2007), VC-(Env and H&S) and Industrial Hygiene Audits.
• IMS Surveillance Audit FMEA Report.
• CIM Legal Audit
Company Profile:
Eni S.p.A. is an Italian multinational oil & gas company. Considered one of the seven "Supermajor" oil companies in the world, it has operations in 66 countries in fields of refining/extraction and distribution, nuclear power, energy, mining, chemicals and many more.
Duties / Responsibilities:
• Installation, Commissioning, Operation & Maintenance of Control Panels (Allen Bradley, FW MURPHY CENTURION) and instrumentation for Well heads & Gas Compression Units.
• Maintenance, Inspection & Calibration of instruments on board including F&G systems, ESD systems, Flow Meters and Transmitters, Pressure Transmitters, Thermocouples, RTDs, PIs & TIs, I/P & P/I convertors, Control valves, NO Flow switches, Level switches and transmitters etc.
• Ensure instrument equipment works complied with project specifications, company procedures, method statements and quality assurance.
• Testing, maintaining, designing modifying and upgrading existing systems to improve equipment reliability, increases safety, operational ease or production enhancement.
• Development of specifications, system and component selection, design drawings and calculations against layouts, one-line diagrams, control schematics & wiring distribution schemes.
• Ensure instrument equipment works complied with project specifications, company procedures, method statements and quality assurance.
• Testing, maintaining, designing modifying and upgrading existing systems to improve equipment reliability, increases safety, operational ease or production enhancement.
• Development of specifications, system and component selection, design drawings and calculations against layouts, one-line diagrams, control schematics & wiring distribution schemes.
• Instrument Installation details like Process hook-ups, Pneumatic hook-up drawings, tubing connections etc. working out BOM for bulk Procurement Items like fittings, cable trays etc.
Company profile:
Can-Pack Group operate in the metal packaging market for over 35 years and has become a leading manufacturer in the beverage packaging industry in Central & Eastern Europe, and constantly strengthens its market position in Western Europe, Asia & Africa.
Responsibilities:
• Maintenance (PM, CM, PDM) and troubleshooting of Plant equipment (Control Panel, LV Panels, Allan Bradley PLCs, Industrial Motors VFDs, Vacuum Compressors, Chillers, Industrial UV Ovens, F&G system etc), Electronic Equipment, Quality inspection equipment, Conveyor system and Power Distribution system of Facility.
• Debug, upgrade and modify PLC program (RS-Logix 500/5000)
• Calibration of vision inspection system & testing devices.
• Installation & testing of electrical systems.
• Maintenance on machine electrical panels, LV panels.
• Spare parts and tools evaluation & procurement.
• Coordination with outsource services.
• Ensure compliance of HSE protocols, company policies and procedures
Accomplishments:
• Commissioning of ALLEN BRADELY Control Panels for Body Makers in CAN-Line.
• Installation and Commissioning of Automated Power Panels for facility illumination.
• Actively participated in up gradation of CAN Line of Plant
• Reduced the repair cost by ensuring timely execution of Preventive Maintenance, and implementation of in-house repair philosophy.
• Developed & implemented separate spares inventory monitory system for electrical & electronic department to control surplus procurement
Company profile:
NUCTEC is the world class manufacturer of high-tech Inspection products based on the radiation imaging technology, and integrates electronics, information Processing, control, &precision instrument technologies
Responsibilities:
• Technical services and support for the installation & maintenance for NUCTECH’s high tech scanners (THSCAN MT1213DE).
• Troubleshooting of PLC (Siemens), Communication network, Detection system, ESD Systems, Fire Alarm sys, Safety Interlock sys.
• Installation & maintenance, of CCTV Surveillance System.
• Liaising with the local authority to ensure compliance with local regulations and laws
• Maintained the safety measures at the site and ensured that all quality control regulations were met.
• Technical documentation & ensured that the work was carried in accordance to the SOP.
• Submits daily site reports, inspection requests, estimates, polls, parts availability reports and all applicable monitoring reports on regular/required basis.
Worked on Power Gas and Diesel Generator (Guascor, John Dear, Cummins, Perkins) in services department and gain working knowledge of troubleshooting electrical issues on Engines and Alternators.
Completed my graduation with distinctive grades and top 5 Students.