Manufacturing Manager
Milkcom
Total years of experience :17 years, 3 Months
• Develop and implement strategic plans to optimize production processes, resulting in a 20% increase in output while
reducing costs by 15%.
• Implement lean manufacturing principles and process improvement initiatives, leading to a 25% reduction in waste and
improved overall operational efficiency.
• Ensured compliance with food safety regulations, overseeing HACCP plans, implementing sanitation procedures, and
conducting regular audits to maintain high standards.
• Led a team of 8 supervisors and 120 production employees, providing leadership, training, and performance
management to ensure a safe and productive work environment.
• Collaborated with procurement and supply chain teams to manage inventory levels, minimize stockouts, and optimize
raw material sourcing.
• Implemented quality control measures, including implementing standardized testing procedures, conducting product
inspections, and addressing non-conformities.
• Introduced a preventive maintenance program to ensure equipment reliability, reduce downtime, and enhance overall
production efficiency.
• Established and monitored key performance indicators (KPIs) to track and evaluate operational performance,
implementing corrective actions as needed.
• Operational budget and cost control, capital and equipment forecasting requirements. Product yield and grade
performance.
• Oversee the activities QA group providing support for developmental work. Provide support as required to
development, analytical and R&D projects. Regularly participate in project meetings with customers and R&D group,
to determine root cause and corrective actions, as well as batch disposition. Resolve technical issues in collaboration
with Senior QA Management.
• Manage ingredient functionality and recipe formulation within processing parameters
• Provide for the design and development of ingredient, product and packaging specifications.
• Overseeing the development, implementation, review and maintenance of the Food Safety and Quality Assurance
Systems and related programs and the Quality Assurance Laboratory.
• Leads all food safety and quality-related teams, meetings and training and coordinates plant contact with Corporate
QA, and regulatory agencies and assists with customer contact.
• Ensure that all new vendors are approved through the supplier committee
• Assists with troubleshooting / identification of problems, utilizing root cause analysis and working with production /
sales to ensure of the proper conclusion.
▪ Cover all duties of the Quality Manager when needed.
▪ Participate to conduct an internal audit for the documents and other activities for quality assurance in accordance
with requirements of ISO 9001:2015, 14001:2015, 45001:2018 and 22000:2018.
▪ Member of the Committee for the preparation and modernization of ISO 9001-2015, ISO 14001-2015, ISO 45001-
2018 and ISO 22000-2018.
▪ Reduce the incidence of non-conformity develop radical solutions to the problems.
▪ Collect and analyse information, evaluate options, and follow the strategic directions as guided
▪ Prepare evaluation reports and submit them to the quality manager and relevant department.
▪ Participate in the evaluation and choice of supplier for raw materials as required conditions, in coordination with R& D department and purchase department .
▪ All chemical, physical and microbiological tests of water (Raw, Treated and waste water).
▪ All tests (Chemical, Physical, Microbiological) of Raw and Packaging materials.
▪ Prepare plans and reports, planning, negotiation and leadership skills.
▪ Ability to build trust, develop, and maintain effective working relationships with respect for diversity.
▪ Maintain good contacts with suppliers, government offices, and other NGOs with regards to logistical matters.
▪ Submit detailed records of purchases.
▪ Prepare procurement contracts and submit it to the quality Manager for approval as requested.
▪ Organize and maintain computerized records containing vendor and bid information.
▪ Performs any other tasks assigned by High Management.
▪ Define and implement the key project performance indicators (KPI) as well as monitor them throughout the
duration of the projects.
▪ In-depth experience in procurement and purchasing and Experience in storing of food commodities.
▪ Prepare database (blueprints & data sheets) for quality management and relevant departments
▪ Follow-up setting the system and applications of quality management and relevant departments.
▪ End-users training to use the system and processing software and training materials.
▪ Prepare authorization for End-users and provide support and counselling for them.
▪ Follow-up the system works and prepare reports and recommendation for consultants to get best practice.
▪ Knowledge in SAP MM / PP /WM .
▪ User of SAP SUCCESS FACTOR.
▪ Making the analysis and calculations for preparation final products of milk, juices, food and water.
▪ Follow-up mechanism manufacturing various stages of production to ensure compliance with the different
manufacturing conditions.
▪ Conducting experiments and tests necessary to ensure product quality before releasing it for the consumer.
▪ Preparation of chemicals with different concentrations for use in the workplace.
Professional Business Administration Arab British Academy - Egypt Grade : Excellent