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Samy Fouad, Management system consultant

Samy Fouad

Management system consultant·MINISTRY OF INDUSTRY/ MINISTRY OF TOURISM.

Saudi Arabia

Higher diploma, Project Management

Work experience

Total years of experience: 30 years, 10 months

Management system consultant

May 2024 - Present

MINISTRY OF INDUSTRY/ MINISTRY OF TOURISM.

Riyadh, Saudi Arabia

May 2024 - Present

• Spearhead the initiation and development of management system procedures to streamline
operational workflows and elevate organizational performance.
• Provide expert consultancy on ISO 22301 (business continuity), ISO 31000 (risk management),
ISO 37000 (governance), ISO 37001 (anti-bribery), and ISO 37301 (compliance) standards,
ensuring robust governance and regulatory adherence.
• Collaborate with senior leadership to align system frameworks with strategic objectives,
enhancing operational resilience and compliance across the ministry.

Company industry:
Management Consulting

PROJECTS MANAGEMENT CONSULTANT

January 2023 - January 2024

NWC (National Water Company)

Riyadh, Saudi Arabia

January 2023 - January 2024

• Conducted in-depth performance reviews of NWC projects across Saudi Arabia, ensuring
alignment with quality and operational standards.
• Executed comprehensive project audits, assessing compliance, progress, and risk factors, and
delivered detailed status reports to NWC Quality Assurance Head Office.
• Partnered with project teams to devise and implement corrective actions addressing non
conformities identified during audits.
• Oversaw the review and validation of corrective measures, ensuring sustained project integrity
and successful outcomes.

Company industry:
Utilities

HSE & Sustainability Director

July 2022 - July 2023

MASCO-MOHAMMED ALI AL-SWAILEM COMPANY.

Tabouk, Saudi Arabia

July 2022 - July 2023

QA/QC, project, Projects 16 projects).
• Directed QHSE and sustainability operations for high-profile projects,
including East/South Madinah Development (8B SAR), Mecca-Jeddah
Highway, and 16 NEOM projects.
• Designed, implemented, and continuously improved Integrated Management Systems
compliant with ISO 9001, ISO 14001, and ISO 45001standards.
• Championed quality assurance initiatives, ensuring the effectiveness of QHSE management
systems across all project phases.
• Formulated and executed health, safety, and environmental strategies to optimize project
execution and minimize risks.
• Developed a strategic roadmap in collaboration with leadership to enhance revenue,
profitability, and organizational growth, monitoring progress through quarterly KPI reports.
• Served as a key liaison with accrediting bodies (ISO, UL) to secure certifications and
maintain regulatory compliance.
• Led the preparation of Project Quality Plans (PQP), Inspection Test Plans (ITP), and method
statements for seamless project delivery.
• Enhanced customer satisfaction by analyzing feedback and resolving issues, leveraging
direct client engagement.
• Monitored and refined QHSE and sustainability objectives, proposing actionable
improvements with detailed corrective action plans.
• Orchestrated internal Quality/HSE audits, overseeing planning, execution, and follow-up to
ensure adherence to standards.
• Conducted Job Safety Analysis (JSA) and supervised high-risk operations, mitigating
hazards effectively.
• Investigated accidents and near misses, delivering thorough analyses and actionable
recommendations to prevent recurrence.
• Instituted regular emergency response drills, ensuring preparedness and compliance with
safety protocols.
• Prepared monthly QHSE reports for senior management and facilitated management
review meetings to align strategies.
• Recruited, evaluated, and mentored QHSE and sustainability teams, fostering a culture of
excellence and accountability.

Company industry:
Project & Construction Planning

Regional Quality, HSE & Strategy Manager

October 2016 - April 2022

Eaton Arabia

Dammam, Saudi Arabia

October 2016 - April 2022

Key Responsibilities/Achievements:
• Pioneered the development and execution of QHSE strategies, optimizing operational performance and project delivery across Saudi Arabia and UAE facilities.
• Collaborated with the company president and division heads to craft a strategic plan driving revenue, profitability, and organizational growth, delivering quarterly KPI updates.
• Acted as the primary liaison with accrediting and regulatory bodies (ISO, UL), securing compliance and certifications with zero non-conformities.
• Spearheaded the creation of Project Quality Plans (PQP) and Inspection Test Plans (ITP) for innovative products (e.g., prefabricated substations) and mega projects like Uthmanic and Fadli bulk plants with Saudi Aramco.
• Coordinated with quality, planning, manufacturing, and engineering departments to integrate QHSE frameworks into project execution.
• Elevated customer satisfaction by leveraging Net Promoter Score (NPS) insights and maintaining proactive client engagement.
• Established and maintained an Integrated Management System (IMS) compliant with ISO 9001, ISO 14001, and ISO 45001, achieving zero-nonconformity certifications.
• Directed internal QHSE audits, proposing and implementing corrective actions to uphold standards and objectives.
• Conducted Job Safety Analysis (JSA), inspected high-risk electrical testing operations, and led accident/near-miss investigations with actionable outcomes.
• Managed emergency response planning, IT coordination via SLA agreements, and Balanced Scorecard (BSC) initiatives across Dammam and Dubai divisions.
• Achieved a Top Ten ranking in the King Abdul-Aziz Quality Award, surpassing 350, 000 competitors.
• Secured environmental compliance certificates (PME, 2017; OFC, 2020) and reduced workplace accidents from 16 (2016) to zero over the final two years.
• Passed all customer pre-qualification audits (Aramco, SABIC, GE, Samsung) over five years with no nonconformities.

Company industry:
Electrical Engineering

Quality/Laboratories Manager

April 2015 - October 2016

Aljazeera Co. for Home Appliances Manufacturing

Riyadh, Saudi Arabia

April 2015 - October 2016

Managed all quality activities across multiple factories, including Fridges and Refrigerators, Water Heaters, Desert Air-Conditioners and Water Coolers, Gas Cookers, and Washing Machines.
Key Responsibilities:
• Oversaw quality control and laboratory operations across five factories producing refrigerators, water heaters, air conditioners, gas cookers, and washing machines.
• Directed incoming inspections, in-process controls, final inspections, and statistical sampling for processes like sheet metal forming, deep drawing, electrostatic powder coating, and plastic injection.
• Supervised assembly line quality controls, ensuring consistent standards across all factory divisions.
• Delivered regular inspection reports to the Executive Director and analyzed monthly customer complaints, collaborating with departments to implement preventive measures.
• Monitored and enhanced customer satisfaction levels through actionable feedback analysis.
• Led supplier quality programs, developing processes, conducting audits, and strengthening supplier performance nationwide.
• Partnered with engineering and manufacturing teams to define quality parameters and resolve supplier issues.
• Trained and mentored staff on quality assurance best practices, boosting team competency.
• Established and maintained quality management systems compliant with Saudi National (SASO) standards, ISO 9001, ISO 14001, OHSAS 18001, and CE Mark requirements.

Company industry:
Consumer Packaged Goods Manufacture

QHSE Consultant

January 2013 - January 2014

Flow Measurement Systems Co. (FMS)

Cairo, Egypt

January 2013 - January 2014

Flow measurement Systems co. for oilfield services,
The main scope of the company is to provide support to Oil and Gas companies services like:
• Provided expert QHSE consultancy for oilfield services, focusing on calibration and testing of gas valves, safety equipment, hoses, and flanges.
• Established an Integrated Management System compliant with ISO 9001, ISO 14001, and OHSAS 18001 standards.
• Developed a Quality Management System (API-Q2) aligned with American Petroleum Institute (API) requirements, enhancing operational reliability in oil and gas support services.

Company industry:
Oil & Gas

Operations/Production Manager

June 2012 - July 2013

Universal Group for Home Appliance Manufacturing

Cairo, Egypt

June 2012 - July 2013

• Contributed to the formulation of production objectives, long-term strategies, and business plans
to meet organizational goals.
• Ensured the maintenance and availability of plant equipment to support uninterrupted operations.
• Chaired daily cross-functional meetings with quality, planning, supply chain, sales, maintenance,
and design teams to address production and quality challenges.
• Safeguarded long-term plant capacity, analyzing performance variances via Overall Equipment
Effectiveness (OEE) reports and implementing corrective actions.
• Developed and enforced safety and quality policies to maintain operational integrity.
• Set performance goals for team members, conducting regular reviews to drive accountability.
• Monitored maintenance plans through technical KPIs, ensuring equipment reliability.
• Secured materials and services to support production development and expansion.
• Managed plant operations to achieve annual production targets, reviewing process performance
with section heads (sheet metal, powder coating, assembly).
• Ensured accurate and timely submission of daily, monthly, and yearly production reports.
• Led 21 assembly lines with 4 engineers and 1, 000 workers, boosting productivity by 15% using 5S
and 30% in a new factory extension via Lean Manufacturing, while reducing defect rates from
19% to 7%.

Company industry:
Consumer Packaged Goods Manufacture

Corporate Qhse Manager

June 2009 - July 2012

El-Sewedy Electrometer Group / ISKRAEMECO,

Cairo, Egypt

June 2009 - July 2012

Directed quality, health, safety, and environmental activities for electronic electricity power meters, smart meters, and gas meters manufacturing.
Key Responsibilities:
• Directed QHSE and laboratory operations for electronic electricity power meters, smart meters, and gas meters manufacturing across six countries.
• Collaborated with the CEO to define quality, laboratory, health, safety, and environmental objectives aligned with corporate vision.
• Developed a strategic plan to enhance revenue, profitability, and organizational growth through robust QHSE frameworks.
• Managed relationships with accrediting and regulatory agencies, negotiating contractual arrangements as needed.
• Authored QHSE documentation and reports to comply with ISO 9001:2008, ISO 14001:2004, and OHSAS 18001:2007 standards, including corrective and preventive action plans.
• Proposed and monitored QHSE improvements, ensuring certification compliance through audits and safe work permits.
• Conducted Job Safety Analysis and inspected high-risk tasks, enhancing workplace safety.
• Led investigations into accidents and near misses, delivering detailed analyses and corrective recommendations.
• Organized regular emergency response exercises to ensure preparedness across operations.
• Delivered HSE inductions for employees, contractors, and visitors, fostering a safety-first culture.
• Prepared monthly QHSE reports, statistics, and presentations to inform leadership decisions.
• Applied Six Sigma methodologies to streamline processes and secured Measuring Instruments Directive (MID) product approvals.

Company industry:
Consumer Electronics

QA/QC and Laboratory Manager

November 2000 - June 2009

Electrolux Group for Home Appliances Manufacturing,

Cairo, Egypt

November 2000 - June 2009

• Established a laboratory quality system compliant with enhancing testing
accuracy and reliability.
• Qualified alternative, eco-friendly suppliers for all product lines, improving sustainability and
market positioning.
• Led the certification of three industrial companies for ISO 9001, ISO 14001, and OHSAS 18001
standards, ensuring operational excellence.
• Designed and implemented a new system for 40 after-sales service centers, training 150
technicians and resolving spare parts and technical challenges.
• Directed supplier quality initiatives, developing processes, conducting audits, and strengthening
performance across Egypt.
• Collaborated with engineering and manufacturing teams to establish quality parameters and
address supplier issues.
• Secured CE, SASO, KUCAS, and SONCAP certifications for gas cookers, reducing customer rejects
by 80% and internal failure costs by $60, 000 annually.

Company industry:
Consumer Packaged Goods Manufacture

Quality Assurance/Control/Lab Manager

January 2000 - November 2000

El-Sewedy Cables Group (UIC),

Cairo, Egypt

January 2000 - November 2000

• Oversaw quality control, laboratory, and assurance activities for Special Cables, Enameled Copper
Wire, and Fiberglass Poles factories.
• Established and implemented the ISO 9000 quality system, conducting internal audits to ensure
compliance.
• Managed incoming, in-process, and final inspections, maintaining rigorous quality standards.
• Directed all laboratory operations, ensuring accurate testing and analysis of materials and
products.

Company industry:
Electrical Engineering

Suppliers Quality Control Responsible

April 1997 - January 2000

Misr Compressors Manufacturing Co

Cairo, Egypt

April 1997 - January 2000

• Managed supplier quality activities, leading the selection and evaluation of suppliers to meet
organizational standards.
• Oversaw quality laboratories, including electrical (wires, relays), mechanical (steel testing),
thermal, microstructure, and chemical analysis labs for steel, cast iron, and aluminum.
• Controlled incoming inspection processes and led the localization committee to optimize supply
chains.
• Monitored production processes (sheet metal forming, heat treatment, aluminum casting,
assembly), tracking material performance on production lines.
• Developed and deployed supplier quality processes, conducting audits and enhancing global
supplier performance.
• Qualified alternative suppliers, improving delivery timelines and reducing costs, while contributing
to ISO 9001 certification.

Company industry:
Industrial Production

Sheet Metal Forming Workshop Responsible

January 1994 - April 1997

Egyptian Company for Prestressed Concrete (ECPC)

Cairo, Egypt

January 1994 - April 1997

• Managed a large steel cylinder manufacturing workshop producing concrete segments for the
Egyptian Metro tunnel and major water pipelines.
• Led shop floor personnel, overseeing performance evaluations, disciplinary actions, hiring, and
scheduling to ensure operational efficiency.
• Directed all workshop processes, including steel sheet rolling, cutting, welding, and testing,
achieving daily, monthly, and annual production targets.

Company industry:
Metro & Rail Passenger Transport

Education

The American University In Cairo

September 2005

September 2005

Higher diploma, Project Management

Egypt

Minya University

October 1993

October 1993

Bachelor's degree, Mechanical Engineering

Egypt

Skills

Quality Assurance
Expert
Quality Assurance
Expert
Quality Control
Expert
Quality Control
Expert
ISO Auditor
Expert
ISO Auditor
Expert
SPC
Expert
SPC
Expert
ISO 17025
Expert
ISO 17025
Expert
ISO 37001
Expert
ISO 37001
Expert
HSE PLAN
Expert
HSE PLAN
Expert
KAIZEN
Expert
KAIZEN
Expert
AUDITING
Intermediate
AUDITING
Intermediate
ENVIRONMENT HEALTH AND SAFETY
Intermediate
ENVIRONMENT HEALTH AND SAFETY
Intermediate
LEADERSHIP
Intermediate
LEADERSHIP
Intermediate
OCCUPATIONAL SAFETY AND HEALTH
Intermediate
OCCUPATIONAL SAFETY AND HEALTH
Intermediate
ELECTROMECHANICAL ENGINEERING
Intermediate
ELECTROMECHANICAL ENGINEERING
Intermediate
COMPOSITE MATERIALS
Intermediate
COMPOSITE MATERIALS
Intermediate
MICROSOFT EXCEL
Intermediate
MICROSOFT EXCEL
Intermediate
PROJECT RISK MANAGEMENT
Intermediate
PROJECT RISK MANAGEMENT
Intermediate
CUSTOMER SERVICE
Intermediate
CUSTOMER SERVICE
Intermediate
HAZID
Expert
HAZID
Expert
ISO 9001:2015
Expert
ISO 9001:2015
Expert
MANAGEMENT
Expert
MANAGEMENT
Expert
MATERIALS MANAGEMENT
Expert
MATERIALS MANAGEMENT
Expert
HEALTH AND SAFETY MANAGEMENT
Expert
HEALTH AND SAFETY MANAGEMENT
Expert
QUALITY CONTROL
Expert
QUALITY CONTROL
Expert
DOCUMENTATION
Expert
DOCUMENTATION
Expert
ISO 17025:2017
Expert
ISO 17025:2017
Expert
ISO 45001:2018
Expert
ISO 45001:2018
Expert
LABORATORY QUALITY SYSTEM
Expert
LABORATORY QUALITY SYSTEM
Expert
SPC
Expert
SPC
Expert
ISO 14001:2015
Expert
ISO 14001:2015
Expert
SIX SIGMA
Intermediate
SIX SIGMA
Intermediate
LEAN MANUFACTURING
Intermediate
LEAN MANUFACTURING
Intermediate
ISO 22000
Intermediate
ISO 22000
Intermediate
HAZOP
Expert
HAZOP
Expert
strategy management
Expert
strategy management
Expert
PDCA
Expert
PDCA
Expert
ITP
Expert
ITP
Expert
IT Skills
Intermediate
IT Skills
Intermediate
Risk assessment
Expert
Risk assessment
Expert
HAZMAT
Expert
HAZMAT
Expert
NEBOSH
Expert
NEBOSH
Expert
Finance for non Financial managers
Intermediate
Finance for non Financial managers
Intermediate
8D
Intermediate
8D
Intermediate
A3
Intermediate
A3
Intermediate
ISO 31000
Expert
ISO 31000
Expert
ISO 37000
Expert
ISO 37000
Expert
ISO 37301
Expert
ISO 37301
Expert
ISO 22301
Expert
ISO 22301
Expert
Risk Management
Expert
Risk Management
Expert
OSHA Diploma
Expert
OSHA Diploma
Expert
NEBOSH IGC 1,2,3
Expert
NEBOSH IGC 1,2,3
Expert
ISO Auditor
Expert
ISO Auditor
Expert
Quality Assurance
Expert
Quality Assurance
Expert
Quality Control
Expert
Quality Control
Expert
ISO 17025
Expert
ISO 17025
Expert

Social profiles

Personal Website
Personal Website

Languages

Arabic

Native Speaker

English

Expert

Training and Certifications

Certifications
Certified Occupation Safety and Health level 2 (professional) from Ministry of Human Resource, KSA
Occupation Safety and Health level 2 (professional)
TQM Higher Diploma from American University in Cairo
bachelor of Mechanical Engineering

Training
ISO9001:2015 LEAD AUDITOR
Bureau VERITAS
Jan 2018
Show credentials

Recommendations

Deleted User

Oct 2022

Oct 2022

Chief Human Resources Officer and Senior Vice President, CommunicationsSubordinate

I have a contract supply offer for you. If you are interested in this contract offer kindly contact me via my email "fionalaird3595 @ Gmail . com" for more details of the contract before I direct you to our company to apply for this contract officially. NOTE: Due to the restriction of pasting email addresses here, I implied a means of spacing my email. So, I would like you to combine/bring them together to get my correct email address. I will proceed in detail when I read from you. Best regards, Mrs Fiona C. Laird Chief Human Resources Officer and Senior Vice President, Communications Marathon Petroleum Corporation (USA) Email: fionalaird3595 @ gmail . com

mamdouh abdel gawad

Apr 2012

Apr 2012

Engineering Dep. ManagerColleague

eng./ samy has good experinced and highly qualified engineer , he is a value added for any company he work in , his knowlege and his willing to learn is the most important skills in his varities of skills

Hobbies and interests

Reading History