Sanal Kalakattil Sudhakaran

E&I Design and Detailed Engineering for EPC Projects. (ON Shore & OFF shore)
• E&I Project management, erection and commissioning.
• Basic design engineering and FEED support for projects.
• Designing E&I Project deliverables and MAR submissions
• LV Distribution, Transformer, MCC panel design, communication for control system interface.
• Defining control philosophy with logic and interlocks for control system programming.
• Instrument selection sizing and procurement.
• Cable sizing, selection and support.
• Quality control documentation and submission
• Conducting FAT & SAT
• QHSE Documentation.

Handled the project with multiple roles like the Construction Manager, Project manager, Mechanical Electrical & Plumbing Engineer, Instrumentation engineer, Fire fighting engineer, Quality control, Material Controller, Document controller, Design and detailed engineer for MEP and ELV, Time management etc.

• Permit to Work system management with 100% HSE compliance.
• Project planning and execution, Daily report to stakeholders.
• Installation and commissioning of Storm water, fire water, portable water, waste water, sewerage water, holding tanks, Oil interceptator etc.
• Installation & Commissioning of lighting circuits, CCTV, Power, Telecom, Fire alarm, sprinkler, street lights, Central monitoring, BMS, POA, earthing, lightning networks etc.
• Installation of chillers, AHU, FAHU, FCUs, Exhausts, Plumbing and Sanitary wares, Kitchen equipments, Pumping stations etc.
• Installation and commissioning of substation, MDB, SMDB, DB, CU, Energy and Water meters, Generators, Feeder pillars etc.
• Quality control inspections and documentation with clients.
• FAT and SAT for heavy equipments and materials.

Managed the Project in multiple roles like the Construction Manager, E&I Design and detailed engineering, Site engineer, HVAC Engineer, Permit management, Quality Control, Document Control etc with 100% HSE. Successfully completed the project 6 months ahead of the completion time.

• Department Head, Process Control & Automation (E&I) for Oil & Gas, Power, Steam and Process Plants.
• Automation Project kicks off meeting and scope definition.
• Electrical & Instrumentation purchase specifications and vendor meeting for Boiler and Turbine.
• Supervising Instrument design, selection & sizing for switches, transmitters, control valves and analyzers.
• IO calculation, Controller requirements and Control philosophy for logics and interlocks.
• In house PLC programming and SCADA development.
• MCC panel manufacturing and control scheme design for DCS and electrical operation.
• Cable selection, sizing, tray, JBs for E&I.
• Quality Management System for ISO auditing.
• QC inspection to vendor works for Instruments and control valves.
• Conducting FAT & SAT
• Plant Automation Erection, Calibration and Commissioning.

• Instrumentation Design and Detailed Engineering for overseas Oil & Gas, Thermal Power projects, refineries and sugar plants.
• Selection and sizing of field instruments.
• Instrumentation Design of P & ID, Hook ups, Cable schedule and tray.
• Calculation of the project I/O requirements and DCS specifications.
• Designing of MCC marshaling layout and electrical serial communication protocols.
• Logic development for process loops and interlocks requirements.
• Quality Control inspection for instruments, FAT for control systems and dispatch management.

• Programming and Maintenance of Honeywell DCS C300 & EPKS SCADA for 70 TPH Boiler, 5000 TCD Sugar plant, 8 MW Gas turbine with alcohol distillation.
• Maintenance engineer with a team of 13 members for Boiler, Turbine, sugar processing boiling house and Distillation columns for Extra Neutral Alcohol.
• Hands on experience on all field devices, buses, RTUs I/O cards and Communication protocols with HART.
• Preventive maintenance and calibration of all filed transmitters, analyzers, switches and control valves.
• Experience on MCC panel wiring, feeders, starters and AC, DC drives.
• Quality management system database maintenance for ISO auditing.
• SAP material management.