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Sandeep Kottary, Mechanical Maintenance Engineer

Sandeep Kottary

Mechanical Maintenance Engineer·Qatar solar technologies (QSTec)

Qatar

Master's degree, Petroleum Engineering

Work experience

Total years of experience: 21 years, 5 months

Mechanical Maintenance Engineer

March 2013 - Present

Qatar solar technologies (QSTec)

Doha, Qatar

March 2013 - Present

• Responsible for carrying out maintenance / overhaul of all rotating & static mechanical equipment & carry on any modification works in the plant (process piping / equipment jobs) including fabrication, erection and testing (pneumatic & hydro)
• Responsible for writing technical repair report & advise corrective measures to rectify as per the standards/ specification
• Assist in preparing SOW, technical specification, method statement & QA/QC documentation
• Plan the shutdown/ turnover along with the maintenance planner & handle the job individually
• HAZOP study & assist in preparing a plan for Mechanical integrity team with process safety engineers
• Review Engineering from project management organisaton (PMO) & coordinate with the Detail engineering team for any changes with the process, installation, operation and maintenance of the units
• Review design packages & technical expertise with respect to plant maintenance & operability of the equipment / system & supervise design activities including plant layout, piping, structures & equipments
• Responsible for the all materials & spare parts available in stock prior to start of any maintenance activity
• Participate in Company SHE (Safety Health & Environmental) programs and initiatives
• Create malfunction notification /Work order/ notification in SAP system & compile the reports after the execution
• Rectification for mechanical equipment as per API & ASME standards
• Adhere to SHE principles, demonstrating commitment to safety through language, willingness to learn, behavior and actions, complying safety practices and committed to zero tolerance of unsafe acts
• Understand contractual and job requirements to ensure the estimates are in accordance with company budgets
• Review Man-hours & duration forecast to completion of any maintenance activities
• Selection & Guide in preparation of estimates/man hours specifics for shutdown activities
• Develop SOW for shutdown activities along with the planning department for shutdown activities, as required
• Review the manpower requirements, mobilization & Monitoring/follow up with contractors for all the services required during any major activities
• Liaise with field operations w.r.t assigned activities, risk assessment and JSA meeting
• Monitoring field execution progress, and report progress for the evaluation purpose & assist construction & commissioning team for the start-up of the plant

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Maintenance, Repair, and Technician

Construction Manager (operations)

April 2010 - February 2013

Leo Maintenance & Constructors

Doha, Qatar

April 2010 - February 2013

•Organise, develop & implement standards, compile comprehensive estimates & proposal
•Understand contractual & project requirements to ensure the estimates are in accordance with company & contracting strategy
•Plan & review the appropriate section of the proposal to ensure right alignment between proposal & estimates
•Break the estimates into suitable project cost structure or WBS to support project reporting
•Study & assess the relevant drawings, specifications as per O&G Industry standard construction technique and instructions for specific or functional area of responsibility
•Responsible for implementation of SOW as related to Construction / Fabrication / Engineering / commissioning / Maintenance of the facilities in conformance with project spec & schedule
•Responsible for all aspects of constructability & estimating the offshore /onshore work scope projects includes jetty works & (Maintenance) fabrication of a piping, compressor replacements, drill ship maintenance and the identification, tendering & co-ordination of Heavy Lift Vessels and Pipe lay barges
•Verify that the drawings and specifications provide adequate instructions for the work and advise the project engineer or construction engineer of any deficiencies or clarifications needed
•Plan, organize, direct & control daily construction activity operations for in-house construction team & sub-contractors, Prepare and submit construction project plan & budget estimates
•Prepare BOQ, construction schedules & milestones, As-built drawings, Mechanical completion certificates, monitor progress, contracts & negotiate revisions
•Supervises & coordinates the technical team of the Consultant during construction and commissioning of the Facilities
•Provide technical assistance to the Clients & sub contractors in the compilation of progress of the projects
•Review Man-hours & duration forecast to completion of onshore and offshore jobs

Company industry:
Oil & Gas
Job role:
Engineering

Mechanical Engineer

April 2004 - September 2008

Qatar Engineering & Construction Company

Doha, Qatar

April 2004 - September 2008

• Coordinate the installation, maintenance, and operation of oil field equipments
• Selection, collection & Guide in preparation of tender & contract specifics for shutdown activities
• Develop SOW for shutdown activities along with the planning department for shutdown activities, as required
• Review the manpower requirements and mobilization, set up the team to Monitoring/follow up with sub contractors for all the services required during the shutdown activities
• Cost control/finalization & regularize total cost for the shutdown activities & present to the management for approvals
• Supervise shutdown preparation and operations
• Liaise with field operations w.r.t assigned activities, risk assessment and JSA meeting
• Manage contractors & subcontractors for the assigned job
• Monitoring field execution progress, and report progress for the evaluation purpose
• Identification of the system and subsystem for pre-commissioning of the plant
• Prioritise and plan for execution, testing and completion of projects and coordinate with the engineering, planning and construction departments
• Hydro testing of ethylene cracking furnace piping works and the header system
• Responsible for the maintenance of oil field equipments (machinery maintenance and replacement) in different areas of the plant (maintenance of the reformer and replacement of whole header system)
• Direct and monitor the completion and evaluation of projects throughout the project lifecycle
• Ensure compliance with applicable laws, regulations, and agency rules, standards and guidelines, etc.
• Manage workforce and assigned work to obtain maximum utilization of personnel
• Conferred with engineering and technical personnel to resolve design and testing problems
• Developed working relationships with partner representatives and clients
• Ensure health and safety measures are followed throughout the project lifecycle

Company industry:
Oil & Gas
Job role:
Mechanical Engineering

Mechanical Engineer

July 2003 - March 2004

Maharani steels

Bengaluru, India

July 2003 - March 2004

• Managed the functioning of a steel plant
• Responsible for maintenance jobs and in-house engineering workshop
• Manage workforce and assigned work to obtain maximum utilization of personnel
• overhauling/fabrication of rollers, shapers, thermo metal treatment furnace maintenance, coal powder injector overhauling
• Issuing and receiving materials as per requirements.
• Handling material dispatch.
• Updating of inventory and control register.
• Procuring materials according to daily requirements.
• Supervision of segregation of stocks / material in warehouse.
• Provide feedback on material status to Planning Engineer
• Follow up material requisition to Procurement Department.
• Warehouse inventory and auditing.
• Responsible for effective stores management.

Company industry:
General Engineering Consultancy
Job role:
Mechanical Engineering

Education

Heriot watt university

December 2009

December 2009

Master's degree, Petroleum Engineering

United Kingdom

NMAMIT

June 2003

June 2003

Bachelor's degree, Mechanical engg

India

Skills

Project Management
Expert
Project Management
Expert
Petroleum Engineering
Expert
Petroleum Engineering
Expert
Petroleum Economics
Expert
Petroleum Economics
Expert
Project Management
Expert
Project Management
Expert
Petroleum Engineering
Expert
Petroleum Engineering
Expert
Petroleum Economics
Expert
Petroleum Economics
Expert

Languages

English

Expert

Hindi

Expert

Kannada

Expert

Arabic

Beginner

Memberships

Society of Petroleum Engineers

Member

September 2008