Mechanical
Gulf Nations for Construction Materials Co
Total years of experience :18 years, 4 Months
Green field Grinding Station with Packing lines
•Looking after Erection job of the grinding plant. (Mill FLS Designed- Capacity 150 TPH)
•Ensuring the safety of the employee.
•Studying the drawings and relevant changes are done as per the drawings.
•Activity wise monitoring of the project.
•Timely Management of Labor and Material for the project jobs.
•Quality checks of the job.
•Daily Monitoring of the project.
•Cost budgeting and Tender negotiations
Planning and Scheduling of Various Maintenance Jobs - both Condition Based as well as Time Based
•Timely Management of Labor and Material for the Maintenance Jobs
•BIS Certified Lead Internal Auditor for Safety and have imparted training on Holcim Safety Guidelines
•Scheduling maintenance of Major gear box, Compressor, pumps and blowers
•Preventive and corrective maintenance of Plant equipment
•Alignment of various shafts, belts and gears and pinions
•Making SOPs, job risk assessment, and Safe Work Procedures
•Tracking daily notifications through SAP & coordinating with planning cell to ensure the availability of spares & manpower during planned shutdowns.
•Preparing the Revenue (yearly & monthly) & capital budget as per the production targets of the plants
•Improve the MTBF & reducing the MTTR by ensuring proper RCFA, ideations & FMEA
•Despatching of cement through a truck with lowest turnaround time
•Shutdown Planning: with the help of PERT and BAR Charts.
Crusher (Make: - Elecon, Capacity: - 350 TPH, Impact Crusher and Hammer Crusher)
•Maintenance of Crusher Shut Down and Weekly.
•Replacement of Blow bars and Hammer (Magnese steel).
•Replacement of Casings and Casing Liners. (Pre-cuts Liners)
•Replacement of Belt conveyors (1000mm, 800 mm)
•Crusher cage adjustment for Crushed stone sizes
•Laminated Chain Replacement.
•Maintenance of Belt Conveyors.
•Walk by Rounds.
•Hard facing of Hammers and Blow bars for increasing the life of Wear parts. (Magnese steel)
VRM (Make: - Pfeiffer RMP 350, Capacity: -125TPH, Raw Meal Grinding)
•Maintenance of VRM Bi Weekly.
•Replacement of Table liners and Grinding Rollers.( HI - Chrome)
•Adjustment of pressure frames.
•Operating the Mill.
•Changeover of High Pressure pumps for the grinding roller.
•Maintenance of Belts (900mm and 800 mm)
•Replacement and Maintenance of Elevator chains (Make: - Indo Chains, Capacity: - 150 TPH)
•Maintenance of weigh feeders.
•Maintenance of Classifier. (Make: - LNVT (blade replacement, angle adjustment)
Kiln (Make: - ABB-ABL, Capacity 3200 TPD, 7 stage SLC Preheater)
•Replacement of castings (lip plate, Tip castings, Z rings, Immersion tubes (secan design) in cyclones,
•Replacement of dispersion plate in cyclones.
•Maintenance and Replacement of Rotary Air locks (Make ROTOLOK)
•Maintenance of Belt Elevators, (Make: - Aumund, Capacity: - 300 TPH)
•Maintenance of Girth Gear Lubrication system (GGLS) (Make: Lincoln)
•Replacement of Burner Pipe. High Momentum burner pipe, Make -Sanghvi
Cooler (Make: -KCP, Capacity: - 350 TPH, Grate Design)
•Replacement of Cooler grate plates
•Replacement of Hammers (HICHORME) and Breaker casing
•Maintenance of Cooler and drives
•Replacement of Grizzly bar, Baffle plate and Cooler beam
•Replacement of Cooler water nozzle
Coal mills (Make: - Alstom, 10.9 E10, Capacity 32 TPH)
•Maintenance of Emill
•Maintenance of Classifier. (Make- LNVT)
•Maintenance of Screw conveyors.
•Maintenance of Rotary seals
•Replacement of Emill wear Parts (Balls, Grinding rings, Yoke and Spider - HI Chrome)
•Replacement of Drag Chain (Make Redler)
PM& MM), as a Functional Team Member.
•Plant Shutdown Manager of our plant.
Core Competencies
Resource Management
•Managing the man and material resources for scheduled maintenance planning.
•Setting MRP level/ ROPs for fast moving items.
•Member of Mechanical Maintenance of packing plant, Wobbler, Crusher, VRM, Kiln & Cement mill Section.
•Headed utility section (Pumps, Blowers and Compressors).
•Operational experience in Smelter division.
•Excellent interpersonal, analytical & negotiation skills with proven track record of achieving numerous cost savings during the career span.
•Root Cause Failure Analysis (RCFA) for breakdowns to avoid its repetition.
•Responsible for planning for procurement of critical spares as per FMEA.
•Experience of SAP (PM& MM), as a Functional Team Member.
•Experience in MS project for preparation of Gantt chart for shutdown planning.
•Ensuring Occupational Health & Safety (OH&S) requirements at top most priority.
Smelter
•To look after the Pots so that Production should not stop, taking care of Pots in view of Maintenance and operation.
•Coordinating with the casting team so that, as aluminum is ready it should be ready to be dispatched from Smelter division to Cast house.
•Proper caring of Aluminium while transferring to pot room to cast house. Taking self-decisions on the spot at the time of Anode Effect, looking forward so that production should not stop.
Full time mechanical Engg
10+2 completed