Santosh Dantuluri, Inspection engineer

Santosh Dantuluri

Inspection engineer

Velosi Certification services

Location
United Arab Emirates - Dubai
Education
Bachelor's degree,
Experience
17 years, 6 Months

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Work Experience

Total years of experience :17 years, 6 Months

Inspection engineer at Velosi Certification services
  • United Arab Emirates - Dubai
  • My current job since November 2006

Inspection of storage tanks, pressure vessels and piping for new construction and in service inspection in refinerys.

Education

Bachelor's degree,
  • at JNTU Hyderabad
  • June 2006

Period: 2008 Mar to 2012 May. Projects Involved: * Refurbishment of 05 Nos. Above Ground Storage Tanks in ADMA Das Island (Offshore) * Out of service inspection of storage Tanks: 25 No's at ENOC, Jebal Ali, Dubai * Painting Inspection of jacket structures at Mubarazz field (offshore) * Dubai Metro Red Line project. * Dubai International Airport Terminal-3 Concourse2 * Jebal Ali Cargo Terminal Structural inspection at Cleveland Bridge Middle East, Dubai, UAE. * Shutdown activities in Heat Exchangers, Scrubbers, Fin Fan Coolers in DUSUP Margham field Dubai, UAE. Duties & Responsibilities: * Material receiving, inspection and review of documents. * Maintenance of Inspection/NDT Reports etc. * Ensure / Control all NDT works are strictly adhered to procedures. * Tank shell thickness and pitting measurement, markings for patch plates and cutting coupon plates in bottom plates to access its thickness and corrosion level. * Inspection for fabrication, blasting, coating & fit-up of annular, roof, shell and bottom plates and final Visual inspection of weld joints as per codes and standards. * Carrying out the welding inspection before, during and after welding operation as per approved test plan * Conducting diesel chalk test for bottom to shell plate joint & vacuum test for bottom plates joint. * Witnessing of NDT activities and review the reports * Painting inspection of offshore Jackets. * Inspecting the pipe spools (CS, DSS & SS) as per the drawing and documenting the same. * Monitoring Baking system for welding consumables, Pre heating and Inter pass temperature of Welds. * Interpretation of Radiography Films as per codes and Standards (ASME B31.3, API 1104) * Monitoring stress relieving activity and review of PWHT charts. * Checking the weld and base metal composition using (Positive Material Identification) as per clients procedure * Witnessing of Hydro test and Pneumatic test. * Prepare weekly reports on the subcontractor's performance and overall status of the works and maintain statistics on the safety and quality performance of the subcontractors. Designation: Trainee Engineer Company: Bridge and Roof Co (India) Limited. Client: Visakhapatnam Steel Plant.

Bachelor's degree,
  • at JNTU
  • June 2006
Bachelor's degree,
  • at JNTU
  • June 2006
Bachelor's degree, API Certifications and saudi aramco approval for 10 modules
  • at JNTU
  • January 2006

* B.Tech Regular course for 4 years-Affiliated to JNTU Hyderabad * Saudi Aramco approval for 10 modules QM03,QM06,QM08,QM09,QM12,QM14,QM15,QM30,QM34 & QM35 * API-653 Certified Storage Tank Inspector. * API-570 Certified Piping Inspector. * API-510 Certified Pressure Vessel Inspector. * CSWIP-3.1 Certified Welding Inspector. * NACE LEVEL-II Certified Painting Inspector. * NDT Level II (RT, UT, PT, MT) (SNT-TC-1A, 2001 Edition, of ASNT) Professional Experience at a Glance: Duration Employer Designation

Bachelor's degree, engineering

* Involving in shutdown activities and related inspection for Takreer Refinery (Sulphur Recovery Unit) at February 2013. * Inspection and supervision of heavy fabrication works, pipelines with implications in painting / coating, insulation applications, Storage tanks, structural items of Jacket, platforms, Main Deck & Topsides and all types of hot/cold work, cryogenic insulation. * Reviewing of Welder Procedure Specification (WPS) and Qualification Records (PQR) * Review of sub-contractor documentation package. Carrying out supervision of welding inspectors, organized various inspection programs. * Verifying and maintaining Inspection records as per ISO and client specification requirements * Conducting Welding Inspection and monitoring NDT activates and film interpretation for various projects as per clients. * Raw Materials Inspection with respect to International standards. * Witness of Mechanical tests ( Destructive) & Witnessing the test for PQR approval * Verification and application of the requirements of the applicable welding codes, scope of work and issued for construction (IFC) drawings. * Verification against the documentation and marking of correctness of parent materials. * Material verification with the support of mill test certificate (MTC) * Verification to ensure that the applicable welding procedures specifications (WPS) are approved by the appropriate authorities prior to start any welding activities. * Verification and correctness of welding consumable such as Welding electrodes, filler wires, consumable inserts, gases, fluxes, etc. * Verification and validating the calibration certification of welding machines / equipments as per requirements. * Verification of Welding electrodes backing and storage to all equipments meets job specification and code requirements. * Verification of dimensions fit-up and welds preparations in compliance with the applicable engineering standards and drawings. * Verification to ensure that adequate and valid welder approvals are available and only approved welders processing valid welding cards are used / engaged in production / activities. * Ensure that the approved welding procedures are employed in production / process and / or activities. * Perform surveillance visits / inspection during welding and fabrication activities to verify and ensure the compliance with the specified procedures, including any pre-heat, interpass temperature control and post weld heat treatment (PWHT) if any. * Visual inspection and dimensional of completed weld against the specifications, requirements and drawings. Inspection of fabricated pipeline spools as per isometric drawing. * Interpretation of Radiographs as per applicable code and review of reports for the same. * Witnessing and monitoring of NDT activities as per approved procedure and applicable codes. * Witnessing PMI & PWHT. * Witnessing of pigging, cleaning, flushing & gauging activities for pipelines. * Witnessing of Hydro test and pressure test packages. * Witnessed Hydro test (24 Hours) for Gathering systems at high pressure (max 280 Bar) with required phases including Temperature stabilization, Air content calculation, Strength test & Tightness test, using temperature recorder, pressure recorder, dead weight tester and thermocouples and review of necessary documents with recorded graphs and readings. Designation: Inspection Engineer Company: Emirates Industrial Laboratory, Dubai, UAE. Client approvals: ADMA OPPCO, ADOC (Japan Oil company limited), ADCO & Emirates National Oil Company.

Specialties & Skills

CSWIP 3.1
NACE Level II
API 653510 & 570
Aramco approval
CLIENTS Saudi Aramco,QP,ADCO,ADMA,ZADCO,Technip,Petrofacc
COLUMNS
CORROSION
ENGINEER
EROSION

Languages

Hindi
Beginner
English
Beginner
Tamil
Beginner
Malayalam
Beginner

Training and Certifications

API Exam training (Training)
Training Institute:
IQS global
Date Attended:
February 2008

Hobbies

  • Playing cricket and volley ball