Construction Team Lead
Kent Plc
مجموع سنوات الخبرة :17 years, 10 أشهر
Kent as a PMC for GCMC ( General Construction management Contract) for Rumaila Oil Field development.
Covering all Bulk storage facilities/tanks and associated piping’s and manifolds.
Projects:
1. Refurbishment of Crude Oil Flow Tank bearing a Tag No.TK07 at DS01 with Capacity of 20, 000M3 (Dimensions Ø 46, 000 Mtr. X 12 Mtr. Height)
2. New Construction of Crude Oil Flow Tank bearing a Tag No.TK01 at DS14 with Capacity of 10, 000M3 (Dimensions Ø 33.5 Mtr. X 13 Mtr. Height) - Project value - 6 Million USD
3. Demolition of existing Crude oil flow tank of 10, 000 M3 and new construction of Crude oil tank at same location with higher capacity of 25, 000M3 -Currently at Under Mobilization stage
4. Fabrication and Installation of Water Manifold (FM-14) with extension at CPS07.
5. Construction of Dammam Trunk lines ( 20’’, 16’’ ) includes Transmission lines-Flow lines, Station Manifolds, Field Manifolds.
Duties & Core Responsibilities:
• Supporting Pipeline Installation team by supervising pipeline an pipping activities during the execution, Hydrotesting, Mechanical Completion, Pre-commissioning and handover stage.
• Managing the overall project execution with optimum resources, to ensure that project objectives are achieved within the project schedule, in line with the budget, company requirements, and the client contractual obligations.
• Defining Pipeline routes & performing site surveys to develop field engineering solution.
• Manage and coordinate all site activities. Provide optimum guidance and inputs on MOC, TQY, SQY, Baseline schedule, Look ahead schedule to Subcontractors and Addressing issues on a timely manner to prevent impacting people and environment.
• Reviewing and providing comments on Project documents like Method Statement, JSA, RA, Rigging Study
• Maintaining track of incidents and report them to concern teams.
• Analyzing and Optimizing Project schedule focusing Critical Path, critical activities, appropriate allocation of manhours and equipment’s
• Liaise with Client on Planning aspects on availability and delivery of Free Issue Material, Long lead items
• Conducting Site walk downs with Construction Operations, Maintenance, Commissioning, QC departments during Mechanical Completion, Handover phases.
• Conducting weekly progress review meeting, Coordination meetings and recording MOM.
• Encouraging Staff and workforce to manage positive safety culture for effective Health and Safety Management systems.
• Continual Tracking of Project Progress and reporting to Client.
• Notable Achievement: Awarded for the outstanding performance on successful completion of Tank refurbishment project without LTI in Brown field (Capacity of 20, 000M3 )
• Ensuring effective and efficient onshore preparation and implementation of all brownfield construction works, repair orders, Mechanical Completion, Pre-commissioning activities.
• Monitor and ensure completions requirements are included and completed in all relevant procurement packages.
• Attend Coordination Meetings, Kick Off Meetings &Regular Weekly Progress Review Meetings.
• Work closely with engineering group ensuring understanding of completions requirements and design is tailored to support efficient seamless transition from engineering through construction and handover to commissioning.
• Monitor and report status on mechanical completion activities by suppliers as well as Contractors.
• Review GOC Dossier (Guidance on Certification) involves Work Packs, Test Packs, ITR, DMC, MC, SH etc.
• Support in the HAZOP & Operational Philosophy process and delivery of appropriate risk mitigations through the development of appropriate installation methods.
• 10’’ & 6’’ Tie In Connection during Shutdown for Oxygen & Nitrogen Line respectively.
• Providing timely Site Clearance to Engineering Consultant to expedite Designing & detailing.
• Reviewing & Approval of JMS, TRA prior to start Cold Work, Hot Work, Height Work, Confined Space work.
• Manage process development and Providing technical expertise to Operations, Projects and Maintenance groups.
• Participate in the development of design and installation specifications along with commissioning plans.
• Directing, Planning, organizing the process of competence formation in the area of project execution.
• Self-Preparation, Submission of Weekly & Monthly Progress with ‘S’ Curve, Measurement Sheet, Construction Weightage Sheet, Manhours, Critical tasks, Equipmen logged Hours, Nearmiss Record, Unsafe Act, Unsafe Condition to Client through Communication Matrix.
• Self-Preparation, Submission & Approval of Overall Project Schedule, Recover Schedule, Look Ahead Schedule.
• Providing inputs to Estimation for calculation of Man-hours for Fabrication, Installation, Painting etc.
• Successfully executed Fabrication & Installation of 1000 MT of Pipe Racks in Green & Brown Field.
• Preparation of Lesson learnt sheet at the end of the project & share with stake holders.
Challenges:
• Multilingual work place. Complex Project in Brown Field, Work Pressure on Hand over of Projects.
• Managing Subcontractors, Frequent MOC, Very Tight Schedule.
Project:Ethane Cracking Modification Project in Petrochemical Environment.
Total Workforce :150 Nos (Includes 10 Staff)
•Responsible for Entire Project starting from Bidding Stage to Handing over Satge.
•It is a short term project like Shutdown in Brown Field.
•Responsible for Resource Management.
•Project Involves 900 MT of Heavy & Medium duty steel structures for Pipe Rack no.1 & 2.
•Responsible for meeting Daily Target.
•Ensuring Client Relation Management, Project Management, Resource Management etc.
•Preparation & getting approval of MS, JRA.TRA from Client.
•Responsible for Client Relationship Management, Resource Management etc.
•Successful Estimation & bidding for CR Tank Project. Responsible for Tankages Projects recently awarded at Dahej-Gujrat
Project : TRAIN II-LNG TURNAROUND
Client:ADGAS (ADNOC) at Das Island -UAE
(Team Size:500 Workforce, 8 Supervisors )
Project Value : 100 Million US$
(Scope:3 Columns, 21 Pressure Vessels, 23 Heat Exchangers)
Core Responsibilities:
• To liaise and manage all offshore / onshore construction interfaces, including liaison with commissioning teams. Ensuring correct HOT BOLTING, Minimum Bolting activity in Preshutdown stage for entire LNG Shutdown with 14 Supervisors. Submission of Daily Progress Report to Core Team/Planner.
• Resource Management & technical support to Core team.
• Onsite coordination with all stakeholders incl. suppliers/vendor, agencies/ contractor etc.
• Ensuring Hot Bolting, ICC ( Isolation Completion Certificate), Installation of Load Bearing, Arranging Spares(Gasket, Bolts etc), Correct Tools(Non sparking hammers, Flange separators, Spanners, Non sparking Wedges etc) Safety tools (DALEK, Fire Extinguishers etc) at spade location during Spading Stage.
• Client, Subcontractors, Scaffolding, Blasting, Painting, Piping, Q.C., Material, Planning.
• Ensuring to meet daily targets as per Master Schedule complying HSEQ.
• Confirming the Equipment’s are undergoing for all respective stages as per PACKAGES, ITP etc.(AFI, Cleaning, Scaffolding, NDT, Demister replacement, Final Inspection, Testing etc)
• Responsible for all Permits (PTW) in AREA 4. Ensuring the activities are being performed as per PTW, MS.
• Ensuring the BOX UP, Despading Nitrogen Testing, Hydrotesting on time.
• Awarded as PTW Authority. Daily conducting TBT with supervisors. Reviewing Method Statement, TRA
• Overseeing all Shutdown pertained activities in respect of Progress, Quality, Cost, Safety, Time.
Notable Achievement:
• Appreciated for Outstanding Performance during Box Up Race by ADGAS.
Challenges: Complex Project in Brown Field. Work Pressure on Hand over of Projects. Managing Subcontractors, Hydro carbon Risk, Time Bound.
• Preparation of Project Identification Documents, (PID), 6 Week Look Ahead Schedule in MSP 2010, Promavera(P6) based on Material Feasibility & Resources availability.
• Attend Coordination Meetings, Kick Off Meetings &Regular Weekly Progress Review Meetings.
• To liaise and manage all offshore / onshore construction interfaces, including liaison with commissioning teams. Ensuring proper technical Resource Management & relevant technical support.
• Defining & finalizing SOW of Project in close conjunction with Design, Engineering, Construction, Q.C.Team.
• Closely Follow up with Production/Construction for daily Progress & reporting at all level.
• Attending Weekly Progress Review meeting with Clients. Preparation of Project Weekly Progress Report.
• Development of Weekly Fabrication Report comprising Construction Work Pack(CWP) with Estimated Phase Hours, Cutting Sheet, Material Withdrawal Coupon, Job Card, IFC Drawings etc. to Yard for fabrication through FMS Software(Fabrication Management System)
• Support in preparation of project schedule and aligning with Client.
• Preliminary Man-hours Estimation for Prefabrication, NDT, Surface Preparation, Installation, Valve Installation etc by using Preliminary, Shop ISO & P& ID Drawings.
• Preparation of Work Packs with & without MTO in FMS comprising various Construction Phases.
• Project Estimation of 440 Million US Dollar for FGP(Future Growth Project) for Tengiz.
• Active performance in Technical Bid Evaluation, Contractor Evaluation, Finalising Bid & reporting etc.
• Promoting & strictly following HAZOP, HAZID throughout all phases of Projects for Injury free site.
• Working on JUDR-Offshore Project as a Mechanical Project Engineer mainly to organize & expedite the job.
Reporting to Project Director.
Fast Growing EPCM Organization, Pioneer into Designing, Engg, Detailing, Supply, Manufacturing(Fabrication, Erection), Inspection, Testing of Static & Rotary Equipment's viz Storage Tank (Conical, Dome type Fix Roof, Floating Roof-Single Deck, Double Deck), Spheres, PressureVessels, Columns, Reactors, DerrickStacks, Shutdowns, Turnrounds, Ravamping, Servicing, Inspection, Testing, Maintenance of Refinery, Petrochemical, Oil&Gas, Offshore Plants, operating at National & International Level for the past 35 years.
Modification of Existing Tanks -2 Nos at Reliance Jamnagar Refinery (Dia 66 Mtr X 21 Mtr.)-Replacement of Bottom Plate, & 1st Shell Course plate.
Estimation, Bidding/Tendering of No. of Floated Enquiries for Various Projects like Structure, Piping(C.S.S.S.Galvanised, FBE Lining ), Storage Tankages, PV etc. based on DOR, SOQ & MDS, PDS with Best, Competitive Budgeted & Firm offers with Estimated PeakManpower, Consumable, Equipments, Tools & Tackles, Unit Rates to Abroad Clients like KNPC, KOC, Hyundai, ISCO, Daelim, Petrofac & Indian Clients like Reliance Industries Ltd. RCP, BPCL, ONGC, ZECCO etc.
Preparation & Submission of MS.JSA, RA, Rigging Plan for a Heavy Critical Non Routine Lift of 67 MT for Thermal Pressure Vessel etc.
Floating Technical Enquiries to various Vendors like Crane, Fabrication, Erection, Transportation, Bought out items, Paint, Rigging Gears, NDT, Calibration, RT, VBT etc. Evaluating, Finalizing the best received Quotation .
Strictly adhering to HAZOP & HAZID for Injury Free site.
Participation in Detail Engineering, MTO, Fabrication, Erection, Commssioning, Start Up, Transportation Methodology.
Technical Bid Evaluation & Finalization. Evaluation of Vendors/Suppliers, Contractors.
Closely Follow up with Production/Construction for daily Progress & reporting at all level.
Additionally shouldered to Follow up with Clients for Running Bills.
Close Interface with Internal Customers, Various Suppliers & Clients.
Reviewing floated Tender Enquiries, Micro study, Preparation & submission of Budgeted Offer, MS, Rigging Scheme, JSA, TRA, Safety Plan, QAP, WPS, PQR, Orgonogram, Site Layout, Temporary Laydown Layout.
Preparation of MICRO PLAN in MSP 2000, Test Procedures, MS, JSA, TRA for Fire Water Tank for M/s Reliance Industries Ltd-Patalganga.
Actively Participation/Presentation to Foreign Clients on setting Project Completion Strategy.
Achievement:
Successfully Fabricated, Transported, Installed Commissioned thermal Vessel for M/s Reliance, Site Fabrication, Erection, Testing, Closing Punch list, Mechanical Completion, Pre-Commssioning, Commissioning, Handing over a Fire Water Tank of Ø 22 Mtr X Ht.21 Mtr.
Preparation of Pre-Commissioning, Commissioning Dossiers for Site Fabricated EFR, IFR, Open Roof Tanks.
Preparation, Submission, Approval of a Bid for Transportation (Axle & Puller), Offloading, Erection with TANDEM LIFT & Commissioning of Thermal Vessel for M/s Reliance-Mumbai.
08 Lacs INR difference is approved by client in my Revised & submitted Bid after detail working. Earlier Bid was submitted at lower Side, which would had resulted loss to company.
Bagged one Work Order from M/s Reliance for the Fabrication, Erection, Inspection, Testing, Callibration, Hydrotesting, Copper Slag Blasting, Coating etc. for Fire Water Tank of Open to Top Roof Type.Estimation, Planning, Execution Plan & Mobilization Schedule, Manpower Schedule, SOQ has been prepared by me & is approved by Client.
Preparation Estimation & Submission of Techno commercial Bid for M/s Leighton for M/s ONGC for revamping of 5 Test Separators at 5 Unmanned Platform at Bombay High.
Achieved Job Confirmation with 20% of Increment
Responsible for Installation, In siturepair, Precommissioning, Mechanical Startup, Air Blowing, Hydro Jet flushing, Mechanical Run Test viz Dry& Load Run, Pigging in Pipe line, N2 Purging, Leak Test, Inspection, Documentation, Attending & Freezing bottlenecks, Attending meeting with clients in respect of Project Progress, Look ahead plan of below mentioned Mechanical Equipment’s during 45 days of shutdown of Mumbai Refinery of M/s BPCL.
Pressure Vessle-104 Nos., Heat Exchangers-24 Nos, Air Fin Coolers-31 Nos.
Columns-14 Nos.Heater-2 Nos., Piping-125 Loops.
Fabrication & Erection of 2000 M.T.of Pipe Rack, Stairs, Cageladders, Hand Railing, Grating, Chequered Plates floors, Walkways, Mezzanine floors, Equipment supported Structural Building, PEB etc
Modification of Identical cone Roof Tanks-2 Nos.
Replacement of Annular Plates of EFR Tank.
Accountable for Following & Closing Out of Punch List Items.
Superintended for Site Mechanical Completion & Commissioning Progress, Test Reports.
Handing over the HCU Unit to Operation in all respects.
Tagging of Valves, Spadding, Spadding Identification, Fixing, Removal of Heat Exchanger Tube Bundle, Hydro jetting, Box up of HE, ,
Removal, Cleaning of Demister Pads of Pressire vessel, Removal of Column packings, recharging of Packing in Colulns etc
• Organizing, Managing, Controlling relevant resources on time to meet Project deadlines.
• Attend Coordination & Weekly Progress Review Meetings.
• Accountable for Safe & Timely Erection of 6000 M.T.of Light, Medium, Heavy Duty Structures for Pipe Racks
• Promoting & strictly following HAZOP, HAZID throughout all phases of Projects for Injury free site.
• Defining & finalizing SOW of Project in close conjunction with Design, Engineering, Construction, Q.C.Team.
• Site Fabrication, Installation, Interconnecting Piping, Commissioning of Open Roof Tank(Dia 21MtrX20 Mtr.Ht.)
• Planning, Scheduling, Controlling, Organizing, Supervising all Steel Structure Erection pertained related tasks.
• Receipt & Acknowledge of Foundation Release Notice from Civil Discipline. Recheck/Verification of Pedestals & Anchor Bolts Elevation, T.O.B. as per latest IFC drawing with surveyor.
• Alignment of Pipe rack & Raising RFI for Q.C.as per ITP.
• Bolt tightening & torqueing by Pneumatic Wrench, applying Turn off Nut Method by Hammer spanner for PT Joints. For Non PT joints using Pneumatic Wrench. Raising RFI for bolt tightening.
• Ensuring optimum utilization of Tools, Tackles, Rigging Gears, Manpower, and Heavy Equipment.
• Preparation & finalization of One Month & 3 month look ahead Schedule.
• Maintaining healthy relationship with juniors, seniors, Managements, Interdisciplines, Clients on field.
• Provision of technical support to fabrication engineering, construction and commissioning phases of the Project
• Exhibiting leadership to all personnel on the project in the areas of HSSE, technical integrity, engineering excellence, and personal behaviors.
RRE # 2 (Ruwais Refinery Expansion #2)
Project: RRE # 2 (Ruwais Refinery Expansion #2)
Client: ADNOC (Abu Dhabi National Oil Company) through its subsidiary- The Abu Dhabi Refining Company (Takreer)
Project Value : 1.1 bln US$
One of the biggest Korean based EPC Global Company providing technical service into Oil & Gas, Offshore, Petrochemical Sectors.
• Organizing, Controlling. 3 different teams (150 Workforce).Ensuring good constructability on field.
• Regular follow up with internal departments & with client as well for any sort of discrepancy.
• Responsible for Achieving set Target on weekly/Monthly basis. Considering Erection Sequence as per schedule.
• Ensuring loading of correct material on Trailer from Lay down Area.
• Promoting & strictly following HAZOP, HAZID throughout all phases of Projects for Injury free site.
• Preparation of Method Statement, JSA, TRA, Rigging Study, Work Procedures for Mechanical Completion.
• Ensuring Proper chipping & Padding before Installation of St/Steel Frame of Pipe Rack.
• Minimizing no. of Lift during Pipe Rack Erection by making Preassembly on the ground.
• Erection of Workshop (750 M.T.) facilitated with 4 No's of E.O.T Crane & 1 Semi Gantry Crane without LTI.
• Defining & finalizing SOW of Project in close conjunction with Design, Engineering, Construction, Q.C.Team.
Arihant Engineers is an Engineering Reputed fast growing Consultant providing Engg.Servicess to Chemical, Petrochemical, Fertilizers, Oil & Gas sectors etc.
Services:Engineering, Designing, Detailing, MTO, Development, Documentation, Supervision, Expediting, Project Management, Overall Organizing & Precommissioning, commissioning, Start Up of Project
Project: Rehabilitation of a Chemical Plant
Project: Transfer Pipe Conveyor &Truck Loading Station
About Company:EPC, ECC, LPTK Organization, Pioneer in Heavy Fabrication & Erection Job, Shutdown, Refinery, Oil & Gas Maintenance & Revamping Jobs.
Job Involves: Preassembly, Final Assembly, Heavy Fabrication & Erection of Conveyor Bridges, Columns, Silos, Static, Rotary equipment, modification/rectification if required etc.
Key Responsible Area/Duties:
Directing and Guiding 85 Workforce through 3 Engineers and 6 Supervisor for Erection of Columns and Bridges, Truck Loading station for Transfer Pipe Conveyor (Scope: 3000 M.T.) as per Erection Drawings.
Responsible for Preparation of Method Statement, Approval of the same from Cleint, Erection Scheme for Heavy Lift.
Client Follow up for clarification of road blocks before, during and while erection.
Adhering to all safety norms of land and specified by client. Conducting Safety tool box meeting, safety awareness, Heat Stress Release, Lockout, Tag Out, Safety Harnesses, and Scaffolding.
Ensuring correct Rectification/Modification before erection activity commence.
Implementation of different jigs, fixtures, templates required during modification of erection.
Allotment of different assignment to Engineers, Supervisors as per Assembly, Erection sequence on daily basis.
Promoting & strictly following HAZOP, HAZID throughout all phases of Projects for Injury free site.
Ensuring optimum utilization of Manhours, Consumables, Tools and Tackles, lifting gears(Slings, Shackles, Chain block etc.)Equipment’s(Crane, Trailor, Fork Lift, Boom lift etc.)
Preparation of 1 Month LOOK AHEAD SCHEDULE.
Preparation and forwarding of Daily Progress Report, Weekly progress Report
EPC, ECC Organization offering Heavy Fabrication, Erection, Maintanance, Commissioning of Tankages, Structure, Cement Plant, Oil & Gas, Bill, Sign Board etc.
Key Responsibility areas:
Accountable for all Fabrication and Erection of C.S., S.S.Non Metal Piping. Various Heavy Structures (Industrial Buildings, Steel warehouses, Mezzanine floors etc.), Bucket Elevators, Storage Tankages, Ducting, Stacks and shouldered with additional responsibility for refurbishment, preventive, Breakdown Maintenance of Fabrication & M/c Shop Tools.
Developing various Jigs, Fixtures, Templates to ease fabrication with emphasizing on quality, Safety, cleanness and carrying out practical layout for frustum, Silo, Hooper, cone, Stairs, Handrails, Trussess, Mezzanine floors etc.
Accountable for Fabrication, Transportation, Erection, Mechanical Completion, Precommissioning, Closing Punch List, Commissioning of Bucket Elevators & other static & Rotary Equipements, Pipings etc
Fabrication of Spools as per Isometric.
Operating and attending breakdown maintenance of Radial Drill, Gang drill, Guillotine, Press Brake, Power Press etc.
Verification of IQC, Stage vise Inspection, OQC etc.
Providing explaination of GA & SHOP/Detail Drgs. to subordinates and get the job done within prescribed span and interacting with suppliers and Clients for modification.
Notable achievements:
Within 2 Months' awarded with increment in local salary by 50% Moreover after 1 year again got incremented salary i.e. by 50% and also scrap extinguished from about 0.5% to 2% by defining, segregation of plates, steel profiles at defined location.
Successful reburshbishment of Gang drill, Guillotene, Power Hacksaw, Press Brake, Power press.
Successful Fabrication & Erection of 500 M.T. for mill conversion Project(Bucket Elevators, Silos, Structurs etc) for cement Plant.(WAPCO)Nigeria
Developed various Jigs, Fixtures, and Templates for in-house usage also developed, approved and implemented Quality, Process Slogans across the shop floor.
Developed cleat punching die for mass production of standard cleats.
Nominated as an In-charge for Tool room and Press Shop.
KREMENCO, SHUIABA INDUSTRIAL AREA, KUWAIT
Work Outline: Attending Daily Review Meeting with Cell Leader KNPC (Kuwait National Petroleum Corporation); Daily Meeting with AGM for newly tendered Pressure Vessel Project.(KOC-Kuwait Oil Company); Planning, Scheduling, Organizing Manpower, material, Tools and Tackles; Coordination with different support departments like Q.C., Store, Purchase, Design, Planning etc; Complying with SHEMS Rules and Regulations while on field. Obtaining work permit for operators into the confined space of refinery.
Select Achievements: Nominated and introduced by A.G.M. for Pressure Vessel, Gas Scrubbers project; Successful erection of 46"flare gas pipe line at 30 Mtr; Successfully completed short term Internal Audit Course; Successfully completed GRTA 2006 at SHUIABA REFINERY.
Testing & commissioning of Process & Utility Piping
ECC, EPC Division Undertaking of Heavy Mechanical Contracts on TURN KEY basis, dealing at International Level.
Project: SINTER PLANT (204 Sq.Mtr.)
Client: JSPL (Jindal Steel & Power Limited) at Chattisgad (India)
Designed by OUTO KUMPU - GmbH Germany
ECC, EPC Division Undertaking of Heavy Mechanical Contracts on TURN KEY basis, dealing at International Level.
Work Outline:
• Preparation and forwarding of Site progress report to H.O.
• Organizing, allotment of assignments and controlling contractor on site material.
• Strict check of Quality Parameters for fabrication alignment, welding, surface finishing etc.
• Preparation of prototype of erected items and getting it approved by Foreign delegates.
• Assistance to sub-contractors for developing Jigs, fixtures, Templates.
• Monitoring and improving, maintaining effective site work condition; Verification of incoming material.
• Fabrication & Installation, Start Up, Commissioning of Stack (85 Mtr Ht X 8*5 Mtr Dia.), Piping Fabrication in S.S., M.S., Alloy Steel, Carbon Steel.
• Responsible for Progress recording, Keeping, Reporting.
Company into Heavy Fabrication, Erection of various sizes of piping, Machining, Servicing, Inspection etc.
Work Outline: Reporting to M.D. of the company on various aspects like current job status, Expected completion date, Cause of Delay etc. Reviewing of Supplier Quality Engineering (SQE); Meeting with Suppliers on job status, delivery and Quality of job; interacting regularly with Support Departments and implementing 5'S Housekeeping concept. Fabrication & Erection of Aluminum Conveyors, Mezzanine Floors, Structures for various Pharmaceutical Industries
Successfully executed Project of Rolling conveyor from Inception stage to handing over within Schedule Time Frame without any LTI at M/s Lupin Laboratory an esteemed Pharmaceutical MNC
Higher First Class
Mechanical Engineering
Throughout Higher First Class
Maths,Science,Physics,Chemistry
