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MOHAMMAD GHULAM  SARWAR, QA/QC Lead Engineer

MOHAMMAD GHULAM SARWAR

QA/QC Lead Engineer·Petro Rabigh (AIM SVC Contract)

India

Bachelor's degree, Mechanical And Process Engineering

Work experience

Total years of experience: 11 years, 6 months

QA/QC Lead Engineer

January 2024 - Present

Petro Rabigh (AIM SVC Contract)

Jeddah, Saudi Arabia

January 2024 - Present

Involved during the procurement phase in reviewing and approval process of Technical Bids and Material Requisitions to provide clearance to the procurement team.
 Involved in the Pre-Inspection meeting with vendors.
 Involvement with all discipline inspectors to take the follow-up and resolve the problem.
 Involved in civil discipline activities for the technical approval of the batching plant, as well as in geotechnical activities.
 Involved in documents review during the procurement phase of the Off-Gas Compressor, Pump, turbine, static, piping and rotating equipment.
 Involved in engineering design review during 30%, 60% and 90% completion.
 Involved in structural and mechanical equipment installation.
 Involved in MCC and PSSR punch listing before plant startup.
 Reviewed mechanical data sheets and mechanical calculations for equipment.
 Participated in R-Stamp jobs during turnaround activities for equipment such as the Caustic Tower, Propylene Rectifier, Absorber with Stripper, C3/C4 Dryer, Drum, Reactor, C3/C4 Splitter, C2 Splitter, etc.

Company industry:
Oil & Gas

QA/QC Mechanical Engineer

January 2021 - January 2023

Gulf Heavy Industries Co.

Jubail, Saudi Arabia

January 2021 - January 2023

Involved in manufacturing process of static equipment ASME and NON ASME (pressure vessels, Storage tanks, Heat Exchanger Reactors, Columns etc.
 Familiar in review of Contract scope of work, project contract documents and project execution plan to develop Project Quality Plan and Engineering.  To ensure all design procedural controls are followed as per Client Specification requirements.
 To ensure Purchase Orders contain all the applicable, approved, accurate, complete technical data, test, inspection, and documentation requirements in line with Project specification, approved MR and applicable specification requirements.  Experience to conduct raw material inspection, bought out items and review of Material Test Certificates (MTC) as per the project specification requirements.
 Working knowledge of applicable codes like ASME Sec VIII Div1, ASME Sec VIII Div. 2, ASME Sec II, ASME SEC IX, TEMA, API 650.

Company industry:
Industrial Production

QA/QC Welding Inspector

November 2015 - January 2021

AL FARABI PETROCHEMICAL,

Yanbu, Saudi Arabia

November 2015 - January 2021

Preparation of ITP & QCPs.
 Preparation of WPS, PQR and WQT.
 Review the MTC’s and accept them if the mechanical and chemical properties of the material meet with ASME Std.
 Fully conversant with dimensional, fit-up and welding inspection of vessels, heat exchanger, steam boiler, columns, Reactor, Storage Tanks.
 Involved for sending stockiest material for lab testing as per SAMMS requirement and Client requirement.
 Involved in expansion (light and heavy) of tube to tube sheet for heat exchanger.
 Witnessing Welding Procedure and approval of Welder Qualification Tests (WQT) including destructive tests.
 Coordinate with design team if any job related issue not match with client requirement.
 Involved in mockup test of tube to tube sheet during expansion and after the test sent to the lab for further test.
 Involved in Radiography test film interpretation and tracing activity if repair work to be done.
 Raising and resolving Non-Conformity reports (NCR).
 Witnessing for Hydrotest and make sure all equipment like manifold, Gauge time valid.
 Ensure the materials used for the fabrication are as per the Drawing. Attend RFIs as per the ITP in each stage of fabrication.
 Coordinate NDTs, PMIs, PWHTs & Hardness tests and review the results as per required standards.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture

QA/QC Mechanical Engineer

January 2014 - October 2015

Amar Construction Pvt Ltd.

Bihar Sharif, India

January 2014 - October 2015

Reviewed mechanical data sheets and mechanical calculations for equipment.
 Participated in R-Stamp jobs during turnaround activities for equipment such as the Caustic Tower, Propylene Rectifier, Absorber with Stripper, C3/C4 Dryer, Drum, Reactor, C3/C4 Splitter, C2 Splitter, etc.
 Involved in reviewing and approval of Quality Control Procedures and Inspection & Test Plans (ITPs).
 Lead all discipline inspectors and troubleshooting support for Civil, Electrical & Instrumentation, Mechanical, Welding, and Piping Inspectors.
 Coordinated with vendors and contractors for major repair and manufacturing of equipment, valves.
 Coordinated with Original Equipment Manufacturers (OEMs) and third-party service providers.
 Meeting with contractors, EPC, OEM Vendors personnel during turnaround and construction activities, including both major and minor projects.
 Involved in maintenance activities for rotary equipment and contributed from the FEED stage to improve pump efficiency.
 Participated in the review of Quality Control Plans (QCPs) and mechanical data sheets for vendors such as KHI and Flowserve.
 Involved in installation, dismantling, and maintenance activities for off-gas compressors and turbines.
 Supervised structural and piping activities.
 Worked with inspectors on tie-in point activities.
 Participated in the review of LHS, test packages (TPs), walkthroughs, and hydrotesting.
 Engaged with vendors during the manufacturing of valves, Static and rotating equipment.
 Involved in the inspection and repair stages of valves, including pressure testing of the shell, seat, and backseat.
 Participated in Mechanical Completion (MCC) and Pre-Startup Safety Review (PSSR) walkthroughs with Process and Operations teams, identifying punch list items (YES/NO items).
 Familiar with ASME, API, and Saudi Aramco standards (SAES, SAEP, Schedule Q IK and OOK, Schedule G).

Company industry:
Oil & Gas

Education

Al Falah University

May 2014

May 2014

Bachelor's degree, Mechanical And Process Engineering

India

AL-FALAH SCHOOL of Engineering & technologyMDU (Maharshi Dayanand University)

May 2013

May 2013

Bachelor's degree, Mechanical Engineering

India

GPA (percentage): 67.15%

GPA (percentage): 67.15%

Qualified for Mechanical Engineering for 9 years. Have fully conversant with materials, ASME standards, Mechanical Calculations, Operation and maintenance of plant, conversant in manufacturing process of static equipment.
View attachment

Skills

Quality Inspection
Expert
Quality Inspection
Expert
WPS
Expert
WPS
Expert
Solidworks
Expert
Solidworks
Expert
NDT
Expert
NDT
Expert
CSWIP 3.1
Expert
CSWIP 3.1
Expert
SCADA
Intermediate
SCADA
Intermediate
DCS
Intermediate
DCS
Intermediate
Welding And Metallurgy
Expert
Welding And Metallurgy
Expert
AutoCad
Intermediate
AutoCad
Intermediate
SAP
Expert
SAP
Expert
Operation And Maintenance Engineer
Expert
Operation And Maintenance Engineer
Expert
Static Equipment Inspection Engineer
Expert
Static Equipment Inspection Engineer
Expert
APPLICATION PROGRAMMING INTERFACE API
Intermediate
APPLICATION PROGRAMMING INTERFACE API
Intermediate
ASSET INTEGRITY MANAGEMENT SYSTEMS
Intermediate
ASSET INTEGRITY MANAGEMENT SYSTEMS
Intermediate
ASME BOILER AND PRESSURE VESSEL CODE BPVC
Intermediate
ASME BOILER AND PRESSURE VESSEL CODE BPVC
Intermediate
CERTIFIED WELDING INSPECTOR
Intermediate
CERTIFIED WELDING INSPECTOR
Intermediate
EVAPORATOR
Intermediate
EVAPORATOR
Intermediate
MECHANICAL ENGINEERING
Intermediate
MECHANICAL ENGINEERING
Intermediate
OIL AND GAS
Intermediate
OIL AND GAS
Intermediate
PROCESS PIPING
Intermediate
PROCESS PIPING
Intermediate
QUALITY ASSURANCE
Intermediate
QUALITY ASSURANCE
Intermediate
SOFTWARE ENGINEERING
Intermediate
SOFTWARE ENGINEERING
Intermediate
Quality Inspection
Expert
Quality Inspection
Expert
WPS
Expert
WPS
Expert
Solidworks
Expert
Solidworks
Expert
NDT
Expert
NDT
Expert
CSWIP 3.1
Expert
CSWIP 3.1
Expert

Languages

Arabic
Expert
English
Expert
Urdu
Expert

Training and Certifications

Certifications
NDT (PT, UT, MT, RT & RTFI) with overall grade (Level II)
CSWIP3.1 (Welding Inspector)
Saudi Driving License.
Saudi Council of Engineering
CSWIP 3.1
Jul 2017 - Jun 2027
Show credentials

Hobbies

  • American Football