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MOHAMMAD GHULAM  SARWAR, QA/QC Lead Engineer

MOHAMMAD GHULAM SARWAR

QA/QC Lead Engineer·CTSA- PetroRabigh,

India

Bachelor's degree, Mechanical Engineering

Work experience

Total years of experience: 11 years, 7 months

QA/QC Lead Engineer

January 2024 - Present

CTSA- PetroRabigh,

Rabigh, Saudi Arabia Hybrid

January 2024 - Present

Lead QA/QC activities from FEED, procurement, construction, commissioning, and maintenance through project completion.
Reviewed and approved Material Requisitions (MR), Technical Bid Evaluations (TBE), Quality Control Plans (QCP), Inspection & Test Plans (ITP), and engineering documents.
Coordinated with EPC contractors, OEMs, vendors, thirdparty inspectors, and multidisciplinary teams to resolve quality and technical issues.
Managed vendor inspections, preinspection meetings, manufacturing surveillance, and quality assurance of static and rotating equipment.
Supervised installation, maintenance, and inspection of pumps, compressors, turbines, pressure vessels, heat exchangers, piping, and valves.
Led Mechanical Completion (MCC), PreStartup Safety Reviews (PSSR), punch listing, hydrotesting, tieins, and turnaround inspection activities.
Conducted internal and external audits, monitored project KPIs, and ensured compliance with ASME, API, and Saudi Aramco standards.

Company industry:
Oil & Gas

QA/QC Mechanical Engineer

January 2021 - January 2023

Gulf Heavy Industries Co.,

Jubail, Saudi Arabia Hybrid

January 2021 - January 2023

SABIC Piping, Static, Rotary) FARABI PETROCHEMICAL, SABIC, SAUDI ARAMCO
Managed QA/QC activities for the manufacturing and fabrication of ASME and nonASME static equipment, including Pressure Vessels, Heat Exchangers, Reactors, Columns, and Storage Tanks.
Reviewed project specifications, contract documents, material requisitions (MR), purchase orders, and engineering documents to ensure compliance with client requirements.
Prepared and reviewed Project Quality Plans (PQP), Inspection & Test Plans (ITP), Quality Control Plans (QCP), WPS, PQR, and Welder Qualification Tests (WQT).
Performed incoming material inspections, verified Material Test Certificates (MTC), and ensured compliance with ASME and project specifications.
Conducted dimensional, fitup, welding, NDT, PMI, PWHT, hardness testing, hydrostatic, and pressure test inspections.
Coordinated tubetotubesheet expansion, mockup testing, radiographic film interpretation, and laboratory testing activities.
Raised, monitored, and closed NonConformance Reports (NCRs) and RCA.

Company industry:
Oil & Gas

QA/QC Multidiscipline Inspector (Welding, Piping, Rotary, Static)

November 2015 - January 2021

SMASCO,

Dammam, Saudi Arabia Hybrid

November 2015 - January 2021

• Prepared the Documents before starting of work by scope of work.

• Prepare the ITP and attached supporting documents such as Isometric Drawing, P& IDs.

• Ensure fit up, visual, dimensional inspection, monitoring of welding parameters prior during welding as per approved WPS.

• Inspection of heat exchangers, storage tanks and piping, during plant maintenance and shutdown periods.

• Fabrication dimension check during stage wise inspection of piping, vessel & equipments.

• Inspection of Gasket installation and Bolt Torque checkups as Required Torque Values as per Sequence.

• Preparation of the Test packages as per piping classes & pressure rating, Test Limits Marking according to the P&ID.

• Review of Hydrostatic Test Procedure, Packages and Lay-up Procedure

• Conducting hydrostatic test, pneumatic test and visual inspection at test pressure, Check De-Pressurization, Water Disposal and Lay-up procedure activities.

• Perform valves Hydrostatic test as per standards API 598.

Company industry:
Human Resources Outsourcing

QA/QC Mechanical Engineer

January 2014 - October 2015

Amar Construction Pvt Ltd.,

Bihar Sharif, India Hybrid

January 2014 - October 2015

Performed stagewise dimensional inspections during the fabrication of piping, pressure vessels, storage tanks, and static equipment.
Conducted and witnessed vacuum box testing, hydrostatic testing, and pneumatic testing in accordance with API 650 and applicable project specifications.
Interpreted radiographic (RT) films and evaluated weld quality for acceptance or rejection as per applicable codes and standards.
Performed inservice inspections of storage tanks (API 653), piping systems (API 570), and pressure vessels (API 510) during plant maintenance and shutdown activities.
Coordinated with engineering, vendors, clients, and thirdparty inspectors to resolve technical issues and ensure timely project execution.
Conducted quality surveillance during fabrication, erection, precommissioning, commissioning, startup, shutdown, and plant walkdown activities.
Inspected and supported the maintenance, troubleshooting, and reliability improvement of pumps, compressors, boilers, and utility

Company industry:
Oil & Gas

Education

Maharshi Dayanand University

May 2014

May 2014

Bachelor's degree, Mechanical Engineering

India

GPA (percentage): 67%

GPA (percentage): 67%

Skills

Quality Inspection

Expert

WPS

Expert

Solidworks

Expert

NDT

Expert

CSWIP 3.1

Expert

Welding And Metallurgy

Expert

AutoCad

Intermediate

SAP

Expert

Operation And Maintenance Engineer

Expert

Static Equipment Inspection Engineer

Expert

ASSET INTEGRITY MANAGEMENT SYSTEMS

Intermediate

ASME BOILER AND PRESSURE VESSEL CODE BPVC

Intermediate

CERTIFIED WELDING INSPECTOR

Intermediate

EVAPORATOR

Intermediate

MECHANICAL ENGINEERING

Intermediate

OIL AND GAS

Intermediate

PROCESS PIPING

Intermediate

QUALITY ASSURANCE

Intermediate

Quality Inspection

Expert

WPS

Expert

Solidworks

Expert

NDT

Expert

CSWIP 3.1

Expert

PETROCHEMICAL

Intermediate

STATIONARY ENGINEERING

Intermediate

WELDING

Intermediate

Languages

Arabic

Expert

English

Expert

Urdu

Expert

Training and Certifications

Certifications
ISO 9001:2015
IRCA
Apr 2020
Certified ISO 9001:2015, Lead Auditor, QMS
NDT (PT, UT, MT, RT & RTFI) with overall grade (Level II)
Saudi Driving License.
Saudi Council of Engineering
CSWIP 3.1
Jul 2017 - Jun 2027

Hobbies and interests

American Football