Lead electrical and Instrumentation ENGINEER
Expro
Total years of experience :16 years, 4 Months
Leading various Oil & Gas projects of both off shore, On shore area, in existing and new fields from Electrical and Instrumentation engineering prospect of design.
Supported engineering team to fast track biddings and expidate the projects.
Electrical and Instrumentation engineering for various oil and gas projects
Detail engineering for various power, Oil and Gas projects from E&I engineering.
Standardization for company's engineering standards.
FEED document and Detail Engineering
•Prepared design basis and Tender document like specification, Layouts and Material take out list.
•Preparation of DCS/ PLC/ F&G systems, SCADA system architecture and Logics. Participation in HAZOP and SIL Classification studies.
•Estimations and activities as required for proposals, Initiates inquiry and purchase order requisitions.
•Reviewing various Instruments and Control system vendors offer, prepare technical clarification and prepare Technical Bid Evaluation report.
•Review on various instruments / control system / mechanical package vendor deliverables
•Attend meetings with client / vendor and clarify their queries as applicable.
Projects:
DVC-RAGHUNATHPURA Power Plant (2X600 MW)
•Reviewed Vendor Documents of Turbine Supervisory Instruments (TSI) system and its Network Configuration.
•Review of PLC network drawings and Logic drawings.
•Preparation of Cable schedule of Main Turbine, TDBFP & MDBFP and Critical piping.
SAMALKOT Combined Cycle Power Plant (2400 MW)
•Detail engineering of Hardware design of Digital control system.
•Review of the P&IDs to check for consistency with the Project requirements and standards.
•Preparation & Review of Instrument Datasheet, Hook-up drawings, Instrument list, MR etc.
•Preparation of cable block diagram, Loop drawings, wiring drawings & IO list using SPI.
•Review of DCS/ PLC logic diagrams and control philosophy.
•Preparation of Circuit List, Cable Tray Loading and Sizing sheet.
•System architectural drawing for control system, control room layout.
•SP3D for review of Equipment Layouts and cable routing.
•Review and Finalization of Electrical, Mechanical and Civil layouts.
•Engineering Coordination with various Vendors, Consultants such as GE, CMI, HBG, B&V, TPSC, etc.
ROSA Thermal Power Plant (4X300 MW)
•Preparation of the Instruments & Control valves datasheet, Hookup drawings and Block diagrams.
•Preparation of Cable schedule and interconnection drawings.
•Review of PLC System Architecture, PLC drawings, IO lists and Logics.
•Factory Inspections tests of Hardware and Logics of the PLC systems.
TILAIYA Ultra Mega Power Plant (6X660 MW)
•Preparation of EPC Technical Specification for Power Project including BOQ estimation.
•Pre-Bid engineering, Offer evaluation and Interfacing with various departments for bid evaluation etc.
BSES SCADA - DELHI
•Global Information system (GIS) communication connectivity with SCADA system to be implemented for distribution board in Delhi.
KEY ACHIEVEMENTS:
•Designed for Off-Shore and On-Shore field in both green and brown field projects in Middle East and India.
•Ensure that the engineering designs are complying with the project requirements and following engineering International cords and standards.
•Single point of contract with clients in multiple projects. Role includes handling System Design, Planning, Scheduling, Installation, Testing, Training and Handover.
•Works in line with HSE policy, and ensure compliance of HSE rules and regulations.
•Reduced dependency on external consultants by developing in-house documents; saving cost and time.
•Optimization of Cable and Cable tray by efficient Engineering and thereby reducing overall package cost.
More than Nine and half years’ experience in EPC Projects for Off-shore, On-Shore, Green & Brown fields in Oil & gas, Process and Power industry in field of Instrumentation & Control Engineering. Preparation of Design basis, Control philosophies’, Engineering & Construction deliverables in strict compliance with specifications & contract.
•FEED engineering, Detail Engineering, Engineering supports for Bidding & Estimation.
•Preparation of field Instrument Design Basis, Specification, Material Requisition, Technical bid evaluation, Datasheets, P&ID’s, Bill of material, Instrument Index, Hook up drawings, and IO schedules.
•Responsible to carry out and review sizing calculation of Control valves, Flow elements, and Instrumentation & control cable voltage drop and Intrinsically Safe circuit calculations.
•Selection of Field Instruments, Analyzers, Control & Motor operated valves and Fire & Gas detectors based on client requirements and international standards/ practice.
•Prepared construction deliverables viz. Construction schedule, Method statements, Cable block diagrams, Location layouts, Installation drawings, Loop drawings, Cable schedules, ITP & FAT procedures, etc.
•DCS/ PLC Network Architecture & Hardware design and TSI (Turbine Supervisory Instruments) design.
•Loop drawings, Interconnection drawings, Cause & Effect Matrix, Instrument Cable Sizing, selection of Instrument data sheets and General Arrangement & wiring Drawings.
•Reviews of Vendor engineering work to provide technical assurance, confirm adequacy of design and compliance with contract.
•Witness Pre-FAT/ FAT/ I-FAT for Control System (DCS & PLC/ RTU/ SCADA), Control Valves, Field Instruments, Analyzers, F&G detectors, Fire alarm control panels, etc.
•Provide technical support to Construction & Commissioning team for SAT & I-SAT.
•Inter-discipline coordination and review of documents as per IDC procedure.
•Review of ITB (Invitation to Bid) documents submitted in the proposals stage, review techno-commercial vendor offers.
•Review contracts requirements for project execution, identify scope of work, and participate in Kick off meeting and various other review meetings.
•Participation in safety studies viz. HAZOP and SIL systems.
•Providing training on system functionality to Client representatives.
•A team player with the ability to train subordinates. Supervise, Plan, coordinate and follow up the activities of a group of junior/ intermediate designers & engineers.
•Estimate man-hours for bids based on KPI/MDR Standard Man hours. Ability to take direction, responsibility, and can work independently.
•Prepare the list of document deliverables to include in MDR (Master Document Register).
Oct’ 2014
Project/ Detail Engineering & FEED for Oil & Gas plants
•Manage multiple projects, in coordination with the Client, Consultant and Contractors. Analyze the scope of works, followed by preparing timelines, reviewing drawings, material approvals and procurement management, Site Management and handing over of works on time, with the highest quality.
•Review the contract documents to assess feasibility of construction, identify the potential areas of difficulty.
•Review engineering drawings, documents and deliverables related to area of functional responsibility to assess constructability and consistency with contract requirement.
•Preparing specifications of Control Valves, Field Instruments, Fire Alarm Control Panels, F&G detectors, Junction box, Instrumentation & Control Cables, etc. for Oil & Gas Projects.
•Material Requisition (RFQ), Offer review, Technical bid evaluation, Purchase order, datasheet preparation.
•Preparation of Process Flow diagrams, P&ID’s, Interconnection drawings and Logic diagram
•Validation of Conceptual & FEED documents for Onshore & Offshore Brownfield Projects involving up-gradation of Fire Detection & Alarm System.
•Preparing & reviewing Instrument Layout drawings, Cable routing drawings, Instrument support drawings, Hook up drawings, Cable tray layouts, Cable tray support drawings, JB termination diagrams, JB Schedule, Cable Drum Schedule.
•Review of Bill of Material for Instruments, JB, Cables, Tubes & Fittings, Bulk materials estimation etc.
•Designing PLC based control system, System architecture, involving interface with 3rd party vendors..
•Reconciliation of Input/ Outputs, Instruments, Cables, Cable tray etc. with the contract documents.
•Carrying out site surveys for Engineering and necessary interface with Control Systems to install new or to replace Existing/ Old Field Instruments and F&G detectors.
•Preparation & review of Function Design Specification (FDS) for Safety systems.
•Interface technically with the client and PMC to optimize the design, co-ordinate resolution of technical queries.
•Ensuring compliance with company quality; Health safety, security & environmental policies, procedures & reporting requirements.
•Provide inputs and review detailed drawings prepared by Instrument designer’s viz. Instrument, F&G detectors and Junction box layouts, Control Room Layouts, Cable Tray/ Cable trench layouts.
•Ensure that engineered solution is compliant with International standards, procedures and codes (ASME, ISA, IEC, API, NFPA72 and NEMA).
Projects:
ADNOC ADCO - Jebel Dhanna - Replacement of DCS, PLC, F&G and Automatic Sampling System Project
•Review of System architecture, Cause & effect and Logic / Interlock diagram.
•Preparation of Pressure, temperature, Flow, Control & choke valve, instruments datasheet & Hook up drawings.
•I/O list, Modbus mapping list, and I/O assignment database preparation and estimation of bulk material MTO.
•Equipment layouts, Cable routing layout, and Instrument Layout Tray Layout.
•Preparation & review of panel Power distribution, general arrangement and wiring diagrams.
ADMA OPCO - Zakum West Super Complex, Umm Shaif Super Complex (Off shore platform)
•Participated in Kick off meeting and prepared project execution plan.
•Performed Offshore extensive site-surveys, developed engineering design methodology & requirement and to validate Conceptual and FEED documents.
•Participated in Coverage study for F&G detectors and Adequacy study for UPS systems
•Preparation of Technical Bid Evaluation for Control Valves, Field Instruments, Fire Alarm control panel, Instrumentation & Control Cables, F&G Devices, Junction box etc.
•Deliverables like Specification of F&G detectors & Instrumentation cables and Layout of control room & Detectors/ Instruments.
•Preparations of IO list, IO allocation, Device Index, Cable block diagram and System architecture.
•Preparation of Control panel’s Power & Heat calculation, GA, Wiring and Power Distribution drawings.
•AVEVA Instrumentation & AVEVA Wiring used for preparing instrumentation deliverable.
•Procurement of Control Valves, Field Instruments, F&G detectors, Fire Alarm control system, Instrument & control Cables, Cable trays, Junction Boxes, Bulk material etc.
•Preparation and review of Functional Design Specification & Software Design Specification for ControlLogix System
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