Control System Engineer
Sanofi
Total years of experience :14 years, 10 Months
Design and implementation of Schneider M580 PLC Migration Project
Support all routine planned maintenance activities under the Automation team are completed on schedule.
Experience in Commissioning and qualification activities such as FAT, SAT’s, automation checkouts, IQ-OQ-PQ and spare parts definition.
Troubleshooting & maintenance of Process Control System and Performing analysis of repetitive breakdowns occurring in the plant.
Lead and support the control system hardware installation including Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) in liaison with automation system vendor.
Lead and support commissioning activities including control system wiring and power on, loop checks, SAT software commissioning and required safety related tasks to ensure a safe and successful start-up.
Provide technical support in investigation, change control, commissioning and validation for new and existing PCS System.
Perform the automation change controls with guidance from Automation Lead to ensure that changes are raised and closed on time following the required quality standards.
Review & analysis of I & C drawings like I/O List, JB Schedule, Instruments loop drawing etc for TDP3 Desalination Project - Singapore.
Review of FAT, Function design specification documents.
Involved in the Testing team for FAT Hardware and review of graphics.
System Description: SCADA Automation System based on Siemens PCS 7 incorporating WincCC HMI and Siemens S7-400 PLC.
Review & analysis of I & C drawings like I/O List, JB Schedule, Instruments - Hook up & Location plan diagram,
Review of FAT, Function design specification documents.
Involved in the Testing team to complete Software and Hardware FAT.
EPC Documents to be checked and ensure compliance with Design Specification provided by PUB.
Troubleshooting of field Instruments and Pneumatic Valves by using Profibus PA and Profibus DP Protocol.
Testing and Commissioning of Intake, Outfall and Ultrafiltrate membrane in Desalination Water Plant
Installation & Commissioning of Terminal Automation System in Singapore Liquefied Natural Gas by using
Siemens S7-1500 PLC
Involve in Extra Low Voltage (ELV) Design, Engineering & Procurement for Kuantan resin Project-Malaysia.
Prepare System Drawings, FAT, SAT Documents and Material take off.
Design and modified documents for DCS System, Marshalling, Workstation and Network cabinets.
I/O Allocation based on the JB list and EPC Input index.
Prepare Taglist based on IO index.
Preparation of instrument index
Preparation of I/O list, cable schedule, MCC I/O list and alarm set points.
Successfully Completed FAT & SAT for Foxboro I/A DCS, TRICONEX ESD & FGS Hardware
System Test for Triconex (ESD & FGS) and Foxboro I/A DCS.
Knowledge of Safety system architecture with fail safe logic implementation and troubleshooting.
Extensive experience on Safety system configuration tools and application such as Tri station, Tri logger SOE etc.
3rd party interfacing communication with DCS, E.g. MCC, Triconex PLC, GE Mark VI.
Review and Modify TD as per Site instrument modification record (SIMR), RCS, and implemented in Hardware & Software.
Preparing JB details and DCS IO’s list update with latest RCS/SIMR revisions.
Hands on Experience in Safety Shutdown System (TRICONEX)
Conduct Loop check, Functional level Test with Customer/EPC
Responsible for instrumentation activities (operations, maintenance & project) of the plant.
Hands on Experience in DCS like Yokogawa Centum CS3000.
Liaise with consultant and vendors for engineering related issues.
Reviewing instrumentation scope of work, drawings and executing the construction and maintenance activities in line with the project specification and standards.
Hands on experience in installation & commissioning of Field instruments like Flow, Pressure, level, Temperature Transmitters & Control Valve
Review and analysis of I & Cs Construction drawings like:
P&I Ds, Instruments Data sheets,
I/O List, Connection List, Cable & Conduit schedule plan,
Instrument Location plans diagrams, Hook up diagrams,
Instrument Interconnection/wiring details and loop Diagram
Process control narrative
Develop HMI as per process requirements.
Involved in loop check, function test, start-up and commissioning.
Designing, Implementing and Commissioning of new control loops as per site requirements
Hands on Experience on Bentley Nevada 3500 & Woodward 500E Governor Panel.
Responsible for Maintenance & trouble shooting of various field instruments like Temperature, draft and DP transmitters, Motorized damper Actuators, RTD, Thermocouple, Level Switches and level controllers.
Responsible for planning for preventive and predictive maintenance and spare parts and controlling cost of Maintenance.
➢ Bachelor of Engineering in Instrumentation and Control Engineering from Anna University - Adhiyamaan College of Engineering with 78.44% (2009)
➢ Higher Secondary: Saru Matriculation Higher Secondary School, Sathyamangalam, secured 86.07 % (2005) ➢ Matriculation: Saru Matriculation Higher Secondary School, Sathyamangalam, Secured 79.6 % ( 2003)