Instrumentation & Control Engineer
KEPCO KPS
Total years of experience :16 years, 3 Months
Commissioning & Maintenance of 45MW x 3 CFBC Boiler, Siemens STG and WTP using Siemens PCS 7 DCS and ESD system
1. Commissioning and maintenance of Instrumentation in power plant
• Experience in Calibration and maintenance of field instrument(level, flow, pressure and temperature transmitters) and MOV, control valves
• Experience in Commissioning of BMS, SWAS and Soot blowing system
• Experience in Troubleshooting and maintenance of Siemens STG field Instruments, Vibration sensors, Hydraulic control valves & ESD
• Planning for shut down activity and daily activity
• Maintain spare parts inventory
• Execution of Loop test, function test and Start up activity
2. Commissioning and maintenance of Instrumentation in water treatment plant and potable water system
• Experience in Calibration and maintenance of analytical instruments pH, Conductivity, ORP, Silica, Concentration analyzer, Turbidity, Chlorine, Calcium Hardness, DO, etc
• Experience in troubleshooting and maintenance of MOV, pneumatic & Hydraulic actuators.
• Experience in Siemens Simatic S7 PLC and AB-RS logic PLC
3. Commissioning and maintenance of Siemens PCS7 DCS
• Installation of Software WINDOWS, WINCC HMIs, OS SERVERS, PCS7 ENGINEERING STATIONS and S7
• CONFIGURATION of WinCC HMI, PLC HARDWARE, SAFETY SYSTEM HARDWARE, and NETPRO
• Developing of control logics using CFC charts, ladder and function blocks
• Editing Of Face plate, TEMPLATES AND LIBRARY
• Creating and Editing of User project and Multi project
• DIAGNOSTIC AND TROUBLESHOOTING of PCS7 HARDWARE(I/O cards, CPU, CP, IM, SCALANCE SWITCHES)
• Commissioning, Testing & Troubleshooting of Profibus Communication, Modbus Communication, Industrial Ethernet
• Developing HMI graphics, Trends & Reports
• Archiving Multi project, PLC and HMI
• Performing Loop test and functional integration test
• Interlock Bypass and documentation
o Commissioning of DCS panels, all kind of transmitters, all kind of control valves, all kind of motorized valve, vibration panel, AC drive and various type of field instruments.
o Commissioning of SWAS, CEMS, CCW, Air Compressor and BMS.
o Calibration of Pressure, Temperature, Flow and Level Transmitter.
o Calibration of pH, Cation Conductivity and Silica Analyzer.
o Calibration of NOx, SO2, CO and O2 Analyzer.
o Loop Checking of all Inputs and Outputs connected with Control System.
o Co-ordinate with clients and consultant for Witnessing of calibration, loop check and functional Test,
o Documentation of Calibration, Loop Test and Function Test Report.
o Preparation and Verification P & I Diagrams, and Plant Instrument Location and wiring diagrams, Signal Cable diagrams, Loop Diagrams, Logics and Interlocks,
o Commissioning and startup of HRSG, GT and BOP.
o Carried out the Function Test of Fuel Gas Compressor System.
o Commissioning of Cameron's Centrifugal Fuel gas compressor system, PGI Fuel gas system, Doosan HRSG and Siemens GT
o Commissioning of ESD, PRS, Flare, Condensate and Gas Buffer system
Instrumentation Maintenance of 22.6 MW Co-Generation Power Plant with 120 TPH Traveling Grate Boiler, 22.6 MW Turbo Generators, Sugar Plant and Water Treatment Plant.
• Experience in Honeywell Experion PKS DCS with C200 Processor
- Project Backups and Archiving plant history and events
- Interlock Bypass
- Hardware and software configuration (Assign new I/O and editing HMI graphics )
- Testing and Troubleshooting I/O cards and communication cables
As a Team Member:
• Experience in Maintenance & Calibration of Field Instruments, MOV and Control Valves
• Experience in Maintenance & Calibration of pH, Conductivity, Silica, Hydrazine Analyzers
• Calibration of all field instruments and Documentation
• Managing spare parts and control Inventory.
• Experience in Troubleshooting, Loop checking of DCS Panel Connection.
• Member of Control & Instrumentation team in E.I.D Parry Sugar Mill and Co-Gen.
• Managing Instrumentation Maintenance activities with minimum downtime.
• Procuring of all field Instruments and control valves.