Instrument Supervisor
IMECO
Total years of experience :10 years, 2 Months
Instrument installation and erection of cables, jbs, tray, field instrument.pre commissioning, Loop check
JB Installation/maintenance activities.
Cable laying /dressing, glanding /termination activities execution.
Cable tray installation activities
Handle and supervise manpower of over 50 workers
Instrument impulse tubing/ piping executions as per installation standard.
Vendor drawing review & Coordination with other disciplines.
Preparation of cable Schedules & Interconnection diagrams.
Punch closing activities
Installation, checking and troubleshooting of Instrumentation & Control and Safeguarding System in process plants.
Familiar with P&ID`s, Instrument Loop drawing, Hookup drawing, JB layout, Logic diagram based on Boolean, function block etc
Training technicians, technically & safety wise about maintenance activity to complete the task safely according to the safety standards.
Performed control valves, On-Off valves operation and stroke check, such as Flowserve, Flowbus, Fisher, Masoneilan, Biffi.
Start-up and maintenance of Compressors, Dryers, etc.
Good knowledge of work permits system in an oil & gas, petrochemical, and refineries.
Reading and understanding the process flow schematics, functional gate logic, ladder, and relay logic and interlocks during start-up and shut down and fault identification.
Co-ordination with operation start up team to check all functional logics
Co-ordination with vendor for functional test
Involved in Loop folder preparation, monitoring and updation activities.
Pre-commissioning & Commissioning of machine monitoring system for Compressor & Pumps.
Performed Installation and commissioning of field transmitters (Flow, Level, Temperature Pressure) &process switches.
Valve stroke and calibration of control and ESD Valves.
Commissioning of Utility systems such as Desalination Unit, Nitrogen Skid, Turbine Pumps, Instrument Air Compressor Skid.
Installation &Commissioning of F&G devices like HC &H2S Gas detectors, MCP, Smoke & Heat, Gas, UV/IR Flame detectors.
Installation and commissioning of panels like DCS- Marshalling panel, Syestem cabinets, junction Boxes, Electronic and Relay Racks.
Carry out Function test task using documents in functional test folder such as Cause & Effect diagrams, Control Narrative, Alarm set point, ILD for DCS &ESD, P&ID.
• Have worked with all type of Transmitters for measurements like flow, pressure, temperature, level, density, speed, torque, vibration etc
• Have worked with Ph Analyzer, chlorine, Oxygen analyzer
• Conventional and SMART type of transmitters of Yokogawa, ABB, Rosemount, Honeywell.
• Special Type of transmitters like Capacitance type level transmitters, Level Trolls, Micro motion mass flow meters, Coriolis, Temperature,
• Calibration and maintenance of pressure, Temperature, Level and Flow Switches, I/P Converters, Pressure, Temperature and Level Gauges.
• Servicing and calibration of Control Valves, Pressure safety valves and On-Off valves of different makes, (Fisher, ABB, Masonelian, Rotork, IL, KTM, XOMAX).
• Work Exposure in DCS (Yokogawa C.S. 3000, Invensys & ESD System Vibration Monitoring system Bentley Nevada (MMS)
• Calibration of all types of instruments like pressure, level, flow, & temperature transmitters with AMETEK calibrator, Druck pressure calibrators, Fluke calibrators.
• Having work exposure in HART-475/375/275 communicators, Honeywell smart communicator, ABB communicators.
• Accepting work permits & supervision of installation and maintenance activities of Control Valves, Transmitters & other instrument activities.
• Review of Cross wiring in Marshaling Cabinets, Wiring for System Cabinets, Package vendor systems.
• Preparation of Junction box details, Cable schedule and Cable tray layout design understanding and executing according to installation standards.
• Selection & Sizing of various Instruments like control valves, flow meters, thermo wells, relief valves etc.
• JB maintenance activities.
• Cable laying/dressing, glanding/termination activities execution.
• Instrument impulse tubing/piping executionas per installation standard.
• Importing INTools data in Excel for supervisor reference.
• JB allocation as per instrument I/O type and cable length calculation for the same.
• Vendor drawing review & Coordination with other disciplines.
• Preparation of cable Schedules & Interconnection diagrams.
• Installation, checking and troubleshooting of Instrumentation & Control and Safeguarding System in process plants.
• Familiar with P&ID`s, Instrument Loop drawing, Hookup drawing, JB layout, Logic diagram based on Boolean, function block etc
• Have worked with all type of Transmitters for measurements like flow, pressure, temperature, level, density, speed, torque, vibration etc
• Have worked with Ph Analyzer, chlorine, Oxygen analyzer
• Conventional and SMART type of transmitters of Yokogawa, ABB, Rosemount, Honeywell.
• Special Type of transmitters like Capacitance type level transmitters, Level Trolls, Micro motion mass flow meters, Coriolis, Temperature,
• Calibration and maintenance of pressure, Temperature, Level and Flow Switches, I/P Converters, Pressure, Temperature and Level Gauges.
• Servicing and calibration of Control Valves, Pressure safety valves and On-Off valves of different makes, (Fisher, ABB, Masonelian, Rotork, IL, KTM, XOMAX).
• Work Exposure in DCS (Yokogawa C.S. 3000, Invensys & ESD System Vibration Monitoring system Bentley Nevada (MMS)
• Calibration of all types of instruments like pressure, level, flow, & temperature transmitters with AMETEK calibrator, Druck pressure calibrators, Fluke calibrators.
• Having work exposure in HART-475/375/275 communicators, Honeywell smart communicator, ABB communicators.
• Accepting work permits & supervision of installation and maintenance activities of Control Valves, Transmitters & other instrument activities.
• Review of Cross wiring in Marshaling Cabinets, Wiring for System Cabinets, Package vendor systems.
• Preparation of Junction box details, Cable schedule and Cable tray layout design understanding and executing according to installation standards.
• Selection & Sizing of various Instruments like control valves, flow meters, thermo wells, relief valves etc.
• JB maintenance activities.
• Cable laying/dressing, glanding/termination activities execution.
• Instrument impulse tubing/piping executionas per installation standard.
• Importing INTools data in Excel for supervisor reference.
• JB allocation as per instrument I/O type and cable length calculation for the same.
• Vendor drawing review & Coordination with other disciplines.
• Preparation of cable Schedules & Interconnection diagrams.
• Installation, checking and troubleshooting of Instrumentation & Control and Safeguarding System in process plants.
• Familiar with P&ID`s, Instrument Loop drawing, Hookup drawing, JB layout, Logic diagram based on Boolean, function block etc
• Calibration of Pressure & Temperature Transmitters - Rosemount
• Checking and alignment of Load Cells.
• Loop cheking and AlingmentVibration monitoring sensor probes(BENTLY NEVADA)Proximity Sensor
• Stroke and Calibration of Control Valves - Fisher
• Excellent capability in handling field communicators (HART 375/Fieldbus), FLUKE 715 Pressure Calibrator, AMETEK Simulator for RTD, Thermocouple, FLUKE Loop Calibrator, DRUCK loop and Pressure Calibrator.
• Loop cheking of transmitters, control valves done in the period.
• Servicing and Checking of:Differential Pressure Level Switches, Float Level Switches, Ultrasonic level Switches
• Loop checking ofTemperatur Transmitter(Rosemount), Humidity Transmitter(Thermokon)
Checking of Flow Meters: Coriolis - Electromagnetic, Micromotion(Rosemount)
• Calibration of Pressure & Temperature Transmitters - Rosemount
• Checking and alignment of Load Cells.
• Loop cheking and AlingmentVibration monitoring sensor probes(BENTLY NEVADA)Proximity Sensor
• Stroke and Calibration of Control Valves - Fisher
• Excellent capability in handling field communicators (HART 375/Fieldbus), FLUKE 715 Pressure Calibrator, AMETEK Simulator for RTD, Thermocouple, FLUKE Loop Calibrator, DRUCK loop and Pressure Calibrator.
• Loop cheking of transmitters, control valves done in the period.
• Servicing and Checking of:Differential Pressure Level Switches, Float Level Switches, Ultrasonic level Switches
• Loop checking ofTemperatur Transmitter(Rosemount), Humidity Transmitter(Thermokon
Calibration of all types of instruments like pressure, level, flow, & temperature transmitters with AMETEK calibrator, Druck pressure calibrators, Fluke calibrators.
Having work exposure in HART-475/375/275 communicators, Honeywell smart communicator, ABB communicators.
Preparation of datasheet in INtools.
Preparation of Instrument Index from P & ID in INtools.
Review of Cross wiring in Marshaling Cabinets, Wiring for System Cabinets, Package vendor systems.
Preparation of Junction box details and Cable tray layout design.
Selection & Sizing of various Instruments like control valves, flow meters, thermo wells, relief valves etc.
Implementation of Instrument Design Modification in INtools database.
Importing INtools data in Excel for supervisor reference.
JB allocation as per instrument I/O type and cable length calculation for the same.
Vendor drawing review & Coordination with other disciplines.
Preparation of cable Schedules & Interconnection diagrams.
Installation, checking and troubleshooting of Instrumentation & Control and Safeguarding System in process plants.
Familiar with P&I Diagrams, Instrument Loop diagram, Logic diagram based on Boolean, function block etc…
Start-up and maintenance of Compressors, Dryers, etc.
Good knowledge of work permits system in an oil & gas, petrochemical, and refineries.
Reading and understanding the process flow schematics, functional gate logic, ladder, and relay logic and interlocks during start-up and shut down and fault identifying & replacing I/O modules.
MEASURMENT AND CONTROL INSTRUMENTATION
.
Have worked with all type of Transmitters for measurements like flow, pressure, temperature, level, density, speed, torque, vibration etc…
Conventional and SMART type of transmitters of Yokogawa, ABB, Rosemount, Honeywell.
Special Type of transmitters like Capacitance type level transmitters, Level Trolls, Micro motion mass flow meters, Coriolis, Temperature,
Calibration and maintenance of pressure, Temperature, Level and Flow Switches, I/P Converters, Pressure, Temperature and Level Gauges.
Servicing and calibration of Control Valves, Pressure safety valves and On-Off valves of different makes, (Fisher, ABB, Masonelian, Rotork, IL, KTM, XOMAX).
Work Exposure in DCS (Yokogawa C.S. 3000, Invensys & ESD System Vibration Monitoring system Bentley Nevada (MMS)
SYSTEM EXPOSURE
Distributed Control System (DCS) Yokogawa C.S.3000, Honeywell TDC-3000 System.
Programmable Logic Controller (PLC) Siemens PLC (Simatic Manager). .
Bentley Nevada vibration monitoring.
Microsoft Office 2003, 2007 and other personal desktop applications.
1 From P&ID, identifying the position of the instruments to be installed
2 Fabrication of the instrument supports, coordinating to get work permits
3 Installation of sensors, gauges, transmitters and other instruments onboard the vessel
4 Calibration and Hot loop check of the instruments and the control system
5 Trouble shooting of faulty loops
6 Calibration of gauges and transmitters
7 Troubleshoot and calibration of Control Valves
8 Installation and overhauling of safety devices
9 Hands on experience in Calibration & Maintenance of all Field instruments like Transmitters, Switches, Gauges, Control valves & Dampers with Positioner, On-Off Valves (SOVs), MOVs, , I/P converters, .
10 Maintenance of RTD (PT-100), Thermocouple (J, K type)etc..,
11 Worked on ROSEMOUNT, YOKOGAWA Transmitters.
12 Exposure in handling Yokogawa & Rosemount 375 HART / Field bus Communicators.
• Flow Meters: Coriolis - Rheonik, E+H, Emerson Micromotion, Rosemount
• Pressure & Temperature Transmitters - Rosemount, ABB, Yokogawa, E+H
• Motor Operated Valves (MOV) - Rotork
• Control Valves (FCV) - Fisher, Masoneilan, IL, KTM Valves.
• On/OFF valves Xomax, KTM, IL
• Excellent capability in handling field communicators (HART/Fieldbus
70% marks in BE . project done in ICF chennai
