Instrument installation and erection of cables, jbs, tray, field instrument.pre commissioning, Loop check

JB Installation/maintenance activities.
Cable laying /dressing, glanding /termination activities execution.
Cable tray installation activities
Handle and supervise manpower of over 50 workers
Instrument impulse tubing/ piping executions as per installation standard.
Vendor drawing review & Coordination with other disciplines.
Preparation of cable Schedules & Interconnection diagrams.
Punch closing activities
Installation, checking and troubleshooting of Instrumentation & Control and Safeguarding System in process plants.

Familiar with P&ID`s, Instrument Loop drawing, Hookup drawing, JB layout, Logic diagram based on Boolean, function block etc

Training technicians, technically & safety wise about maintenance activity to complete the task safely according to the safety standards.


Performed control valves, On-Off valves operation and stroke check, such as Flowserve, Flowbus, Fisher, Masoneilan, Biffi.

Start-up and maintenance of Compressors, Dryers, etc.
Good knowledge of work permits system in an oil & gas, petrochemical, and refineries.
Reading and understanding the process flow schematics, functional gate logic, ladder, and relay logic and interlocks during start-up and shut down and fault identification.
Co-ordination with operation start up team to check all functional logics
Co-ordination with vendor for functional test
Involved in Loop folder preparation, monitoring and updation activities.
Pre-commissioning & Commissioning of machine monitoring system for Compressor & Pumps.
Performed Installation and commissioning of field transmitters (Flow, Level, Temperature Pressure) &process switches.
Valve stroke and calibration of control and ESD Valves.
Commissioning of Utility systems such as Desalination Unit, Nitrogen Skid, Turbine Pumps, Instrument Air Compressor Skid.
Installation &Commissioning of F&G devices like HC &H2S Gas detectors, MCP, Smoke & Heat, Gas, UV/IR Flame detectors.
Installation and commissioning of panels like DCS- Marshalling panel, Syestem cabinets, junction Boxes, Electronic and Relay Racks.
Carry out Function test task using documents in functional test folder such as Cause & Effect diagrams, Control Narrative, Alarm set point, ILD for DCS &ESD, P&ID.

• Have worked with all type of Transmitters for measurements like flow, pressure, temperature, level, density, speed, torque, vibration etc
• Have worked with Ph Analyzer, chlorine, Oxygen analyzer
• Conventional and SMART type of transmitters of Yokogawa, ABB, Rosemount, Honeywell.
• Special Type of transmitters like Capacitance type level transmitters, Level Trolls, Micro motion mass flow meters, Coriolis, Temperature,
• Calibration and maintenance of pressure, Temperature, Level and Flow Switches, I/P Converters, Pressure, Temperature and Level Gauges.
• Servicing and calibration of Control Valves, Pressure safety valves and On-Off valves of different makes, (Fisher, ABB, Masonelian, Rotork, IL, KTM, XOMAX).
• Work Exposure in DCS (Yokogawa C.S. 3000, Invensys & ESD System Vibration Monitoring system Bentley Nevada (MMS)

• Calibration of all types of instruments like pressure, level, flow, & temperature transmitters with AMETEK calibrator, Druck pressure calibrators, Fluke calibrators.
• Having work exposure in HART-475/375/275 communicators, Honeywell smart communicator, ABB communicators.
• Accepting work permits & supervision of installation and maintenance activities of Control Valves, Transmitters & other instrument activities.
• Review of Cross wiring in Marshaling Cabinets, Wiring for System Cabinets, Package vendor systems.
• Preparation of Junction box details, Cable schedule and Cable tray layout design understanding and executing according to installation standards.
• Selection & Sizing of various Instruments like control valves, flow meters, thermo wells, relief valves etc.
• JB maintenance activities.
• Cable laying/dressing, glanding/termination activities execution.
• Instrument impulse tubing/piping executionas per installation standard.
• Importing INTools data in Excel for supervisor reference.
• JB allocation as per instrument I/O type and cable length calculation for the same.
• Vendor drawing review & Coordination with other disciplines.
• Preparation of cable Schedules & Interconnection diagrams.
• Installation, checking and troubleshooting of Instrumentation & Control and Safeguarding System in process plants.
• Familiar with P&ID`s, Instrument Loop drawing, Hookup drawing, JB layout, Logic diagram based on Boolean, function block etc

• Have worked with all type of Transmitters for measurements like flow, pressure, temperature, level, density, speed, torque, vibration etc
• Have worked with Ph Analyzer, chlorine, Oxygen analyzer
• Conventional and SMART type of transmitters of Yokogawa, ABB, Rosemount, Honeywell.
• Special Type of transmitters like Capacitance type level transmitters, Level Trolls, Micro motion mass flow meters, Coriolis, Temperature,
• Calibration and maintenance of pressure, Temperature, Level and Flow Switches, I/P Converters, Pressure, Temperature and Level Gauges.
• Servicing and calibration of Control Valves, Pressure safety valves and On-Off valves of different makes, (Fisher, ABB, Masonelian, Rotork, IL, KTM, XOMAX).
• Work Exposure in DCS (Yokogawa C.S. 3000, Invensys & ESD System Vibration Monitoring system Bentley Nevada (MMS)

• Calibration of all types of instruments like pressure, level, flow, & temperature transmitters with AMETEK calibrator, Druck pressure calibrators, Fluke calibrators.
• Having work exposure in HART-475/375/275 communicators, Honeywell smart communicator, ABB communicators.
• Accepting work permits & supervision of installation and maintenance activities of Control Valves, Transmitters & other instrument activities.
• Review of Cross wiring in Marshaling Cabinets, Wiring for System Cabinets, Package vendor systems.
• Preparation of Junction box details, Cable schedule and Cable tray layout design understanding and executing according to installation standards.
• Selection & Sizing of various Instruments like control valves, flow meters, thermo wells, relief valves etc.
• JB maintenance activities.
• Cable laying/dressing, glanding/termination activities execution.
• Instrument impulse tubing/piping executionas per installation standard.
• Importing INTools data in Excel for supervisor reference.
• JB allocation as per instrument I/O type and cable length calculation for the same.
• Vendor drawing review & Coordination with other disciplines.
• Preparation of cable Schedules & Interconnection diagrams.
• Installation, checking and troubleshooting of Instrumentation & Control and Safeguarding System in process plants.
• Familiar with P&ID`s, Instrument Loop drawing, Hookup drawing, JB layout, Logic diagram based on Boolean, function block etc

• Calibration of Pressure & Temperature Transmitters - Rosemount
• Checking and alignment of Load Cells.
• Loop cheking and AlingmentVibration monitoring sensor probes(BENTLY NEVADA)Proximity Sensor
• Stroke and Calibration of Control Valves - Fisher
• Excellent capability in handling field communicators (HART 375/Fieldbus), FLUKE 715 Pressure Calibrator, AMETEK Simulator for RTD, Thermocouple, FLUKE Loop Calibrator, DRUCK loop and Pressure Calibrator.
• Loop cheking of transmitters, control valves done in the period.
• Servicing and Checking of:Differential Pressure Level Switches, Float Level Switches, Ultrasonic level Switches
• Loop checking ofTemperatur Transmitter(Rosemount), Humidity Transmitter(Thermokon)

Checking of Flow Meters: Coriolis - Electromagnetic, Micromotion(Rosemount)
• Calibration of Pressure & Temperature Transmitters - Rosemount
• Checking and alignment of Load Cells.
• Loop cheking and AlingmentVibration monitoring sensor probes(BENTLY NEVADA)Proximity Sensor
• Stroke and Calibration of Control Valves - Fisher
• Excellent capability in handling field communicators (HART 375/Fieldbus), FLUKE 715 Pressure Calibrator, AMETEK Simulator for RTD, Thermocouple, FLUKE Loop Calibrator, DRUCK loop and Pressure Calibrator.
• Loop cheking of transmitters, control valves done in the period.
• Servicing and Checking of:Differential Pressure Level Switches, Float Level Switches, Ultrasonic level Switches
• Loop checking ofTemperatur Transmitter(Rosemount), Humidity Transmitter(Thermokon

 Calibration of all types of instruments like pressure, level, flow, & temperature transmitters with AMETEK calibrator, Druck pressure calibrators, Fluke calibrators.
 Having work exposure in HART-475/375/275 communicators, Honeywell smart communicator, ABB communicators.
 Preparation of datasheet in INtools.
 Preparation of Instrument Index from P & ID in INtools.
 Review of Cross wiring in Marshaling Cabinets, Wiring for System Cabinets, Package vendor systems.
 Preparation of Junction box details and Cable tray layout design.
 Selection & Sizing of various Instruments like control valves, flow meters, thermo wells, relief valves etc.
 Implementation of Instrument Design Modification in INtools database.
 Importing INtools data in Excel for supervisor reference.
 JB allocation as per instrument I/O type and cable length calculation for the same.
 Vendor drawing review & Coordination with other disciplines.
 Preparation of cable Schedules & Interconnection diagrams.
 Installation, checking and troubleshooting of Instrumentation & Control and Safeguarding System in process plants.
 Familiar with P&I Diagrams, Instrument Loop diagram, Logic diagram based on Boolean, function block etc…
 Start-up and maintenance of Compressors, Dryers, etc.

 Good knowledge of work permits system in an oil & gas, petrochemical, and refineries.
 Reading and understanding the process flow schematics, functional gate logic, ladder, and relay logic and interlocks during start-up and shut down and fault identifying & replacing I/O modules.



MEASURMENT AND CONTROL INSTRUMENTATION
.
 Have worked with all type of Transmitters for measurements like flow, pressure, temperature, level, density, speed, torque, vibration etc…



 Conventional and SMART type of transmitters of Yokogawa, ABB, Rosemount, Honeywell.
 Special Type of transmitters like Capacitance type level transmitters, Level Trolls, Micro motion mass flow meters, Coriolis, Temperature,
 Calibration and maintenance of pressure, Temperature, Level and Flow Switches, I/P Converters, Pressure, Temperature and Level Gauges.
 Servicing and calibration of Control Valves, Pressure safety valves and On-Off valves of different makes, (Fisher, ABB, Masonelian, Rotork, IL, KTM, XOMAX).
 Work Exposure in DCS (Yokogawa C.S. 3000, Invensys & ESD System Vibration Monitoring system Bentley Nevada (MMS)


SYSTEM EXPOSURE

 Distributed Control System (DCS) Yokogawa C.S.3000, Honeywell TDC-3000 System.

 Programmable Logic Controller (PLC) Siemens PLC (Simatic Manager). .

 Bentley Nevada vibration monitoring.

 Microsoft Office 2003, 2007 and other personal desktop applications.

1 From P&ID, identifying the position of the instruments to be installed
2 Fabrication of the instrument supports, coordinating to get work permits
3 Installation of sensors, gauges, transmitters and other instruments onboard the vessel
4 Calibration and Hot loop check of the instruments and the control system
5 Trouble shooting of faulty loops
6 Calibration of gauges and transmitters
7 Troubleshoot and calibration of Control Valves
8 Installation and overhauling of safety devices
9 Hands on experience in Calibration & Maintenance of all Field instruments like Transmitters, Switches, Gauges, Control valves & Dampers with Positioner, On-Off Valves (SOVs), MOVs, , I/P converters, .
10 Maintenance of RTD (PT-100), Thermocouple (J, K type)etc..,
11 Worked on ROSEMOUNT, YOKOGAWA Transmitters.
12 Exposure in handling Yokogawa & Rosemount 375 HART / Field bus Communicators.


• Flow Meters: Coriolis - Rheonik, E+H, Emerson Micromotion, Rosemount
• Pressure & Temperature Transmitters - Rosemount, ABB, Yokogawa, E+H
• Motor Operated Valves (MOV) - Rotork
• Control Valves (FCV) - Fisher, Masoneilan, IL, KTM Valves.
• On/OFF valves Xomax, KTM, IL
• Excellent capability in handling field communicators (HART/Fieldbus