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Shabari Mandan, Process Engineer

Shabari Mandan

Process Engineer·BLACK & VEATCH INDIA PVT. LTD.

India

Bachelor's degree, Bachelor of Technology Degree in Chemical Engineering

Work experience

Total years of experience: 18 years, 11 months

Process Engineer

February 2017 - Present

BLACK & VEATCH INDIA PVT. LTD.

India

February 2017 - Present

PROJECTS UNDERTAKEN
Title

Synopsis WEXPRO Canyon Creek NGL Gas Processing and Fractionation Plant
Customer: Wexpro, Wyoming, USA
Black & Veatch was awarded the FEED Engineering services contract for the Gas Processing and NG Fractionation plant, Flare system and Utilities Unit of the plant. Presently working as a Process Sub-Lead Engineer for the Project. Main activities involved were Simulation Preparation and optimization, PFD and P&ID Development, Hydraulic Calculations, Process datasheet and Instrument PDS preparation, Line Schedule preparation.
Title

Synopsis Williams Station 240 LNG Liquefaction Peakshaver Plant Modernization
Customer: Transcontinental Gas Pipeline Company, NJ, USA
Black & Veatch was awarded the Licensing & Detailed Engineering services contract for the LNG Liquefaction Boil-Off Gas handling, Flare system and Utilities Unit of the plant. Worked as a Process Lead Engineer for the Project. Main activities involved were Simulation optimization, FEED documents validation, PFD and P&ID Development, Hydraulic Calculations, Process datasheet and Instrument PDS preparation, Line Schedule preparation.
Title Golar Hilli Episeyo FLNG
Customer: Golar LNG
Synopsis Black & Veatch was awarded the Licensing and Detailed Engineering services contract for the conversion of LNG Carrier to a Floating LNG Vessel. Main units were Inlet Gas Handling, Amine Treatment, Dehydration and Mercury Removal, Liquefaction, Heavies Handling, Refrigeration, Flash Gas Compression, Refrigerant Storage & Make-Up and Utilities.
Main activities involved were Plant P&IDs Line Walk down and Pre-Commissioning of the FLNG Vessel at Keppel Shipyard, Singapore.
Title HSEPL Chhara LNG Regasification Terminal
Customer: HPCL Shapoorji Energy Pvt. Ltd.(HSEPL), Mumbai, India
Synopsis Black & Veatch was doing the Pre-Bid Engineering to Bid for the LNG Regasification EPC Contract for the Terminal.
Main activities involved in were validation of FEED Engineering Documents, P&ID Development, Hydraulic Calculations for critical loops, Preparation of Equipment PDS, Instrument PDS, Vendor Offer Review, Meeting with vendors for Equipment Design Optimization to minimize plant power consumption, Total Terminal Power Guarantee Tabulation.

Company industry:
Oil & Gas
Job role:
Chemical Engineering

Sr. Engineer Process

April 2012 - February 2017

TECHNIP INDIA LTD

India

April 2012 - February 2017

TECHNIP FMC LTD., Mumbai April 2012 to January 2017
Principal Engineer Process

PROJECTS UNDERTAKEN
Title

Synopsis Reliance HMD Ethane Cracker Feed Modification Project
Customer: Reliance Industries Limited, Location: Hazira, India
Technip S&W PT was awarded the eBEP services contract and subsequently Detailed Engineering contract for the Hazira Ethane Cracker Feed Flexibility and Capacity expansion. Worked as a Sub Lead for project. Main activities involved were the Site visit for the newly added equipment layout finalization, P&ID Preparation, Hydraulic Calculations, PSV relief load calculation and sizing, Condensate Pot Sizing and datasheet preparation, Line Designation Table (LDT), Summaries - Flare Load summary, Battery Limit summary, Tie-In Summary, CV-FE summary for the revamp plant and in the Detailed Engineering, Vendor documents review for the Columns, Drums, Heat Exchangers, Refrigerant Compressors, Pumps, PSVs, Control valves, Specialty Items etc. P&ID Review, HAZOP study & Model Review.
Title

Synopsis JBF PTA Plant
Customer: JBF Petrochemicals, Location: Mangalore, India
Technip Mumbai was awarded the Detailed Engineering services contract for the OSBL part of the PTA plant. Worked on the Steam and Condensate System and Boiler Package. Main activities involved PFD and P&ID Development, Hydraulic Calculations, Boiler Vendor documents review.
Title USGC Petrochemicals Polyethylene Plant
Customer: Chevron Phillips Chemical Company LP, Location: Old Ocean Texas, USA
Synopsis Technip was awarded the Detailed Engineering service contract for the Polyethylene Plant. The main units of the plant are Reactors unit of ADL and mPE and Offsites and Utilities units.
Main activities involved in are the FEED Validation of the pumps, compressors, drums.
Pump Hydraulics and Datasheet, preparation of instruments datasheet, PSV Sing and Datasheet preparation, Flare Load Summary.
Title CCR Regeneration Plant
Customer: Bharat Petroleum Corporation, Location: Mahul, Mumbai, India
Synopsis Technip was awarded the LSTK contract for the CCR Regeneration Plant. Main activities involved in were the preparation of Shutdown Logic, P&ID’s, Line list, Pre-Commissioning and Operating Manual, Site visit for Pre-Checks as per the P&ID’s, As-Built markup. Commissioning and to conduct the Performance Guarantee Test Run (PGTR) for the Plant. Received Special Recognizition for the successful conduct of PGTR.
Title Sasol Ethane Cracker, Lake Charles Chemical Complex (LCCP)

Title FEED Services for the Grass Root Fujairah Refinery Project, UAE
Customer: International Petroleum Investment company, (IPIC), Location: Fujairah, UAE
Synopsis Technip was awarded the FEED Engineering service contract for the entire grass root Refinery.
Worked as a Process Sub-lead for the Saturated Gas Plant (SGP)
Main activities involved were preparation of engineering deliverables like process Design basis, process description, development of PFD, P&ID’s with SPPID, MSD, DPDT, SD, summaries like Utility consumption summary, flare load summary, Line List as per SPPID format, Catalyst and Chemical consumption summary, HAZOP Study at Technip Paris, Equipment PDS, Instrument PDS, Pump Hydraulics, PSV sizing, Line sizing and Line Hydraulics, C&E Diagrams, Operating Manual.
Critical Highlights: Completed the project within stipulated time frame and schedule of one year.
Lead Engineer for the HAZOP studies of the Sat gas Plant at Technip France.

Company industry:
Oil & Gas
Job role:
Engineering

Sr. Process Engineer

July 2007 - April 2012

PRAJ INDUSTRIES LTD., Pune

India

July 2007 - April 2012

PRAJ INDUSTRIES LTD., Pune July 2007 to April 2012
Sr. Process Engineer (International Division: Praj Fareast Countries)
Praj is a global Indian company that offers innovative solutions to significantly add value in bio-ethanol, alcohol, brewery plants, process equipment and water distillation and wastewater treatment systems for customers, worldwide. Praj is a knowledge based company with expertise and experience in Bioprocesses, yeast products and engineering. It has one of the largest resource bases in the industry with over 500 references across all five continents.


PROJECTS UNDERTAKEN
Title
Kamadhenu Ventures Cambodia Ltd., Cambodia (40 KLPD Fuel Ethanol and Extra Neutral Alcohol Plant with Multi Pressure Distillation scheme and a Bio-Methanation Plant)

Synopsis Process Team Lead for Basic and Detailed Engineering of the plant based on Molasses as feed stock.
Title Green Fuels-JGC, Philippines (Bio-Methanation Plant)
Synopsis
Basic and Detailed Engineering of the plant based on Distillery Effluent from Molasses C as feed stock. Japan Gas Corporation was the PMC involved.

Title Double A Ethanol Co. Ltd., Thailand (250 KLPD Fuel Ethanol Plant with Multi Pressure Distillation scheme)
Synopsis Basic and Detailed Engineering of the plant based on Cassava Tubers as the Raw Material.
Title Orient Bio-fuels Co. Ltd., Vietnam (300 KLPD Fuel Ethanol Plant with Multi Pressure Distillation scheme)
Synopsis
Basic, FEED and Detailed Engineering of the plant based on Cassava Chips as the Feed Stock. Toyo Thai was the PMC company in the project.

Title Hanoi Liquor Joint Stock Co. Ltd., Hanoi, Vietnam (40 KLPD Extra Neutral Alcohol with Eight Column System)
Synopsis Basic and Detailed Engineering of the plant based on Broken Rice as the Feed Stock.
Title Khon Khaen Alcohol Co. Ltd., Thailand (200 KLPD Fuel Ethanol Plant with Multi Pressure Distillation scheme)
Title Asian Alcohol Co. Ltd., Philippines (100 KLPD Extra Neutral Alcohol with Nine Column System)
Title Commissioning of Hanoi Liquor Joint Stock Co. Ltd., Hanoi, Vietnam (40 KLPD Extra Neutral Alcohol with Eight Column System)
Title Commissioning of Sapthip Co. Ltd., Lopburi, Thailand (200 KLPD Fuel Ethanol plant)
Title Commissioning of SPY Agro Industries Ltd., Kurnool, Andhra Pradesh, India (145 KLPD Extra Neutral Alcohol plant)

Job role:
Engineering

Education

Dr. Babasaheb Ambedkar Technological University

May 2007

May 2007

Bachelor's degree, Bachelor of Technology Degree in Chemical Engineering

India

GPA (percentage): 72.92%

GPA (percentage): 72.92%

Bachelor of Technology Degree in Chemical Engineering (May 2007) Dr. Babasaheb Ambedkar Technological University, Lonere, Raigad, Maharashtra, India. First class with Distinction (Engineering Avg. 72.92 %)

S.I School of Secondary and Higher Secondary Education

March 2003

March 2003

High school or equivalent, H.S.C Exam

India

GPA (percentage): 87.50%

GPA (percentage): 87.50%

First Class with Distinction in H.S.C Exam (87.50 %) from S.I School of Secondary and Higher Secondary Education, Khed, Ratnagiri, Kolhapur Board. (March 2003)

Lion Tiny Tots English Medium School

March 2001

March 2001

High school or equivalent, S.S.C Exam

India

GPA (percentage): 82.50%

GPA (percentage): 82.50%

First Class with Distinction in S.S.C Exam (82.50 %) from Lion Tiny Tots English Medium School, Khed, Ratnagiri, Kolhapur Board. (March 2001)

Skills

Heat Exchangers
Expert
Heat Exchangers
Expert
Equipment Sizing
Expert
Equipment Sizing
Expert
HAZOP
Expert
HAZOP
Expert
Plant Commissioning
Expert
Plant Commissioning
Expert
Process Engineering
Expert
Process Engineering
Expert
C
Intermediate
C
Intermediate
PDP
Expert
PDP
Expert
FEED/Detailed Process Engineering
Expert
FEED/Detailed Process Engineering
Expert
ChemCAD, Aspen HYSYS, PRO/II, FlareNet
Expert
ChemCAD, Aspen HYSYS, PRO/II, FlareNet
Expert
HTRI
Intermediate
HTRI
Intermediate
Line Hydraulics
Expert
Line Hydraulics
Expert
PSV Sizing
Intermediate
PSV Sizing
Intermediate
Preparation of Engineering Deliverables
Expert
Preparation of Engineering Deliverables
Expert
Equipment design and sizing
Intermediate
Equipment design and sizing
Intermediate
Technical Evaluation of the vendor offers.
Expert
Technical Evaluation of the vendor offers.
Expert
Heat Exchangers
Expert
Heat Exchangers
Expert
Equipment Sizing
Expert
Equipment Sizing
Expert
HAZOP
Expert
HAZOP
Expert
Plant Commissioning
Expert
Plant Commissioning
Expert
Process Engineering
Expert
Process Engineering
Expert

Languages

Hindi

Expert

Malayalam

Intermediate

Marathi

Expert

English

Expert

Memberships

Indian Institute of Chemical Engineers

Member

May 2006

Hobbies and interests

Travelling
Playing Cricket and Football
Reading