Process and Production Manager
FRESH for Home Appliances
Total years of experience :14 years, 8 Months
Process manager for Motors Factory
Effectuation:
1- Design New Layout with Team Work from China
2- Following the Load the Machine from China to Egypt
3- Make Aching Plan for This Project
4- Follow up the electro-mechanically installation
5- Make Start up for each machine in Factory ( High Speed Press, aluminum Die Cast, inserting shaft, CNC, Winding Line, Varnish Oven and Assembly Line)
6- Make new reports system for Production, quality, rework and maintenance
7- Used All new report to make analysis daily, weekly, monthly and yearly
8- Make Line balance between process and make the process sheet for all process also make time analysis foe each process in the factory
9- Decrease the rework percentage from 19% to 2%
10- Decrease the Defect percentage from 3% to 0.5%
11- Increase the Performance percentage from 60% to 97%
12- Increase the Production from 16000 motors/month to 209000 motors/month
13- Apply the FIFO between Process also apply 5S System to help us to apply the Lean Manufactory
14- Make Maintenance plan for the mould of high speed press also for aluminum Die cast
Note: I Was Going To China 21 Days in YC Motor Factory For:
a) Test Some Machines
b) Check All Maintenance and Operation manuals
c) Continue working there and discuss the problem and how to solve it
d) Make Report About Missing Machine For Our Motors Factory
Manager of Engineering Department for Nerhadou Factory
Effectuation :
1- Received the production machine and installation and take training
2- Received the heavy equipment ( generator, chiller, compressor, boiler and cooling tower )
3- Make start up for the electro-mechanically (HVAC, BMS, generator, chiller, compressor, cooling tower, boiler, UPS, fire alarm and fire fighting system & pumps)
4- Make start up for the Production machine
5- Make schedule of Preventive Maintenance for heavy equipment and activate this schedule
6- Make SOP for all equipment and maintenance Police
7- Make Maintenance for any thank in electro-mechanically, Heavy equipment, production machine and administration building
Project Manager (Maintenance electro-mechanically) For Al-Rajhi Bank branches in South Area
Effectuation:
1- Make the Preventive Maintenance for all Branch every month
1- Check the electrical panels electrical cable, lighting and UPS
2- Check the HVAC
3- Check all pipe for plumping and hand shower
4- Check the carpentry, glass door, locks, all door and curtain
5- Check the painting inside and outside and check cladding
2- Solve any job order in 24 hour
3- Increase the performance from 85% to 96%
Line manager for maintenance and Process for new Refrigerator Factory
Effectuation :
1- Design New Layout with Team Work
2- Following the Load the Machine from Italy and Download at Georgia
3- Make Aching Plan for This Project
Refrigerator Factor
Line manager for maintenance and Process for new Refrigerator Factory
Effectuation: 1- Design New Layout With Team Work
2- Following the Load The Machine From Italy and Download at Georgia
3- Make Aching Plan For This Project
Note: I Was Going To Italy 22 Days For:
a) Machine Testing
b) Check All Dimensions Machines
c) Check Foundation Dimensions For Same Machine
d) Make Report About Missing Machine For Georgia Factory
Electric Water Heater Factor (January 2010 ----- May 2012)
Welding Line & Assemble Line (July 2010 ----- May 2012)
Welding Line: Line manager for maintenance and Process in Welding Line for the Electric Water Heater Factor.
Effectuation: 1- Increase unit per hour 19% by applying lean manufactory.
2- Decrease rework from 6% to 4% by applying 6 tools.
Assembly Line: Line manager for maintenance and Process in Assembly Line for the Electric Water Heater Factor.
Effectuation: 1- Increase unit per hour 18% by applying lean manufactory.
2- Decrease Line stop from 10% to 3% by applying change in layout.
Assemble Line (April 2010 ----- July 2010)
Assembly Line: Line manager for maintenance and Process in Assembly Line for the Electric Water Heater Factor.
Enamel Line (January 2010 ----- April 2010)
Enamel Line: Line manager for maintenance and Process in Enamel Line for the Electric Water Heater Factor.
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El-Sallab for Trade and Import (October 2009
January 2010) Designer Engineer for Kitchen by AutoCAD Program, 3D Home Program, Kitchen Draw Program, Sketch up Program.
Culture and Science Academy. High Institute of Engineering. Degree awarded: B.Engineering. Department: Mechatronics. Major grade: good plus. Graduation date: 2009. Graduation project Design and Execution Shrink Packing Machine (excellent) Course