Maintenance Engineer (In-Charge)
Millia Shampo & Cosmetic Production LLC
Total years of experience :9 years, 10 Months
Designation: Maintenance Engineer (In-Charge) Period : October 2022 to Present
●Installation, Commissioning & Maintenance of 5 Automatic Robotic Arms Filling lines including (capping, induction sealer, labeling, carton tapping) with required modifications & improvements
●Installation Commissioning & Maintenance of 2 Automatic Robotic Arms liquid Filling lines with required medication & Improvements
●Commissioning& Maintenance of Ointment Plant, Process tanks and Mixing tanks with required modification, arrangements & Improvements
●Installation, Commissioning & Maintenance of Powder Filling Machine
●Develop maintain a CIP System for the equipment's, Machines and pipe line cleaning
●Maintain all maintenance contracts AMC and keep the following records
●Supervise & Scheduling a plan of PM Program to maintain, update and assign appropriate PM tasks to improve efficiency of equipment's & machine on time
●Make the Detailed Annual PM plan to cover all steps of PPM activities of each machine so that every part of the machine will be covered while performing the PPM
●Responsible for all the maintenance documentation and clearing the audit point physically and theoretically
●Ensure a safe working environment and promote an environment of continuous improvement
Industry : Food & Beverages Section Designation: Sr. Operational and Maintenance Engineer Period : June, 2016 to November 2021
•Installation, Commissioning & Maintenance of 4 Filling lines including (capping, induction sealer, labeling, carton sealer/ tray packing) with required modifications & improvements Installation,
•Commissioning & Maintenance of Liquid Filling line including (capping, induction sealer, labeling, carton sealer/ tray packing) with required modifications & improvements
•Installation, Commissioning & Maintenance of Process tanks Cooking tanks and Mixing tanks with required modification, arrangements & Improvements
•Installation, Commissioning & Maintenance of Powder mixers with the Filling line & packaging setup
•Installation, Commissioning & Maintenance of 12 head sachet machine and did some improvements
•Develop maintain a CIP System for the equipment's, Machines and pipe line cleaning
•Worked as a Food Safety Team Leader manage Food Watch Plat form and Food safety documentation
•Maintaining the documents of ISO/HACCP (22000:2018) and ability to manage the internal audits.
•Managing and monitoring all the hygiene standard in Production Packaging and General cleaning according to ISO HACCP
•Attend the ISO HACCP Audit and DM inspections explain all the quires that are asked by them.
•To do the Production planning arrange the team according to Production and packaging schedule and get the maximum output for the growth of company
•Make the SOP's of production and packaging according to ISO HACCP Standards and exsiccation the operations of Production Filling and Packaging
•I done to arrange the person from out source for smooth run operation of production filling and packaging
•I have involved in the Warehouse operation and done the arrangements according to ISO HACCP standard
•Monthly Schedule the in house training and give the training for the coworker and give the training for the Food Safety, Food Hygiene and Tool Management
•To make a daily and Monthly report and keeping the record of Production Batches, Filling Record Carton output for controlling the final yield
•Supervise & Scheduling a PPM Program to maintain, update and assign appropriate PM tasks to improve efficiency of equipment's & machine on time
•Plan detailed PM plan to cover all steps of PPM activities of each machine so that every part of the machine will be covered while performing the PPM.
•Maintain all maintenance and general facility contracts and AMC and Certificates
•Deals with supplier and try to get the required part of the machine on time.
•Handling, maintain and design the all type of maintenance work and fabrication work done in house maintains team and outsource fabricator and suppliers
•Make the proper maintenance check list record and plan of facilities and arrange a team for the works
•Maintain all our equipment and facilities at the optimal level to fulfill the four fundamentals (Food Safety, Safety, Cost and Service)
•Check the maintenance purchase as per the requirements & monitor the cost as well
•Look for the safety issues that can cause hazard in future and make first priority to solve them so that our plant will be safe enough.
•Monitoring the Electrical works according to load schedule & diagram, for DEWA Passing Process for office and factory.
•Handling & testing all Electrical works like cabling, MDB's, SMDB's, Cable connections for various electrical Equipment's Earth pits and cables. as per electrical standers & procedure
•Designed and Execution a layout of Utilities Piping & Pneumatic Piping for each and every Machine, Process tank and equipment.
•Designed, Calculate the pipe sizing of required Utilities like (Boiler, Alcohol tank, APG Tank, Chiller, Compressor, RO water Plant, Sq. Type Cooling Tower, GRP Tank. Panel Tank)
•Installation of CCTV system and networking (Voice /Data ) Cable termination in RJ 45 Connector and Switches in the premises
•Supervision all the ELV and networking connation and make sure everything is ok
•Well known about the Conventional and address able system for fire alarm System and also can install and maintain the Emergency lights system that is interference of fire alarm panel
•Monitoring all the system of fire safety (smoke detector, sprinklers, Fire House reel, Beam Detectors) for passing from Civil Defense.
•Manage a team of employees, including hiring, workforce planning and scheduling.
•Supervise, test, troubleshoot, repair, configure, assemble and calibrate equipment's following company standards and maintenance management systems at the industry.
•Maintain the Facility management work. Like Building Maintenance, Plumbing work .HVAC work. General Electrical work. Paint works. Civil Work.
Industry : Hotel And Office Tower Designation: Operational & Maintenance Engineer. (Electrical & Mechanical) Period : December, 2013 To March, 2016.
•Manage a team directly 25 tradesmen (Electricians, Engine Room Operators. HVAC Operators, List/Escalator Operator and Building Maintenance)
•To install/erection & dismantle new electrical line or other electrical devices, carryout testing and continuity of cable and connection
•Installation, Termination, schedule preparing load calculation selection of cable size (LV, MV, HV) Circuit breaker (MCB, MCCB, ACB, ELCB), ECC and Magnetic contactor for load.
•Understand all type of electric diagrams and load schedule.
•Monitor and handling the electrical work like MDB, SMDB DB's dressing, DB fixing, Cable gladding, PF panel Cable Kitting as per standard.
•Installation of Electric equipment, Earth system, Lighting arrester, Cable tray work
•Trouble shooting and fault diagnosis of electrical circuit and having the expertise to make the panel for the Different type of motors and electrical equipment's.
•Preventive and checking of different type of wiring connection and equipment function
•Installation, testing, commissioning and maintenance of the CCTV system
•Installation and maintenance of the Fire Alarm system.
•Installation, testing of the Networking system.
•Installation and maintenance of Auto glass door & Theft control Antenna
•Learned the working of Generator, Cooling System, Operation systems and distribution at power plant.
•Strict implementation of preventive maintenance standard of every machine with proper check list
•Handel and monitor the operation and Maintenance of the Centralized Compression system (Water Cooled Condenser Package Units), Split AC Unit and Window AC Unit and Air Curtin.
•Installation of Cabinet and Horizontal Ceiling Hang (Water Cooled Package Units), Split AC Unit and Window AC Unit.
•Handling the Maintenance of the bottle type, square type cooling towers (200ton, 200 ton, 150 ton) with the maintenance team
•Calculate the AC unit capacity for the per sq. ft. area.
•Making the duct Design, Size and diffusers size according to area specification
•Controlling the PH and TDS of chilled water, proper chemical dosing and maintaining log sheets.
Working Experience of Power House (Plant Capacity: 3.7 MW)
•Work on 3 phase and Single phase Motor.
•Do single phase wiring and also knowhow about the electric tools
•H .T/L.T Panel Termination, Controlling of Power Factor and Street Lights etc.
•Periodic inspection and monitoring of motors for load current, Vibration, General serviceability of accessories
•Calculate the Load, Ampere, Power, and Line losses.
Maintenance and monitoring of power transformers (132/11 KV ) and do its tap change automatically and manually
•Properly check and maintain the Battery Bank
•Having knowledge about Transmission Line, Isolator, Circuit Breakers (SF6, VCB ), Current Transformer, Protective Relays, Capacitor Bank
•Controlled the HT Panel tripping, Charged up the panel, HT panel termination,