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شاراشتشاندرا شيتيجار, Plant Manager

شاراشتشاندرا شيتيجار

Plant Manager·Seven Up Bottling Company Ltd

نيجيريا

بكالوريوس, Mechanical Engineering

الخبرة العملية

مجموع سنوات الخبرة: 32 سنوات, 4 أشهر

Plant Manager

فبراير 2023 - حتى الآن

Seven Up Bottling Company Ltd

Lagos، نيجيريا

فبراير 2023 - حتى الآن

Responsibilities:
 Oversee the day to day plant operations which includes Production schedule, Quality Control, Plant Maintenance & Inventory Management for CSD (RGB&PET) & Water lines.
 Develop production plans and schedules based on sales forecasts.
 Track Overall Equipment Effectiveness (OEE) and productivity Key Performance Indicators (KPIs).
 Implement energy-saving and cost-reduction initiatives.
 Analyze weekly EPL (Equipment Performance Loss) and OPL (Operation Performance Loss) to enhance productivity.
 Overseeing all aspects of factory plant operations, including production and maintenance activities, to ensure smooth and efficient functioning.
 Leading a team of production and maintenance personnel, providing guidance, direction, and support to achieve operational objectives.
 Developing and implementing strategic plans to optimize production processes, minimize downtime, and maximize output.
 Ensuring compliance with safety regulations and standards to maintain a safe working environment for all employees.
 Conducting regular inspections and audits of equipment and facilities to identify maintenance needs and address them promptly.
 Collaborating with cross-functional teams to address production challenges, resolve issues, and improve overall plant performance.
 Monitoring and reviewing key performance indicators (KPIs) related to production efficiency, equipment reliability, and product quality, taking corrective actions on a quarterly basis
 Implementing preventive maintenance programs to extend equipment lifespan and minimize unplanned downtime.
 Managing budgetary requirements for production and maintenance activities, optimizing resource allocation to meet operational goals.
 Driving continuous improvement initiatives to enhance productivity, reduce costs, and streamline processes in the factory plant operations.

Key Achievements:
 Initiated a cost reduction project reducing shrink wrap micron size, resulting in an annual saving of $400k million.
 Achieved cost savings of $2.5 Million by improving monthly sugar, concentrate, and preform yields.
 Successfully completed PI-AIB Audit with a score of 900.

مجال الشركة:
السلع الاستهلاكية سريعة التداول

Head of Manufacturing & Projects

أكتوبر 2018 - يناير 2023

The Big Bottling Company Ltd

Lagos، نيجيريا

أكتوبر 2018 - يناير 2023

Responsibilities:
 Supervised all technical and operational aspects of manufacturing CSD beverages in PET and water lines.
 Planned procurement of raw and packaging materials according to monthly sales forecasts.
 Tracked OEE and productivity KPIs to optimize manufacturing efficiency.
 Led energy-saving and cost-reduction initiatives.
 Prepared CAPEX and OPEX budgets, periodically reviewing actual expenses and implementing controls.
 Ensured successful implementation and maintenance of the operations ERP module (RAPTEC).
 Spearheaded manufacturing operations encompassing both production and maintenance activities within the organization.
 Led project management initiatives to drive efficiency, innovation, and sustainability across manufacturing processes.
 Managed and optimized production schedules to meet quality standards, delivery deadlines, and cost targets.
 Oversaw preventive and predictive maintenance programs to ensure equipment reliability and minimize downtime.
 Coordinated with cross-functional teams to execute projects, streamline workflows, and implement best practices.
 Identified & implemented process improvements to enhance productivity, reduce waste, and increase operational efficiency.

Key Achievements:
 Successfully installed and commissioned a 48, 000 bph KHS CSD line and associated utilities.
 Implemented a 1 MW solar PV system at the facility.
 Installed and commissioned two 3000 KVA step-down transformers for 11 kV grid power.
 Achieved an annual energy saving of $645, 000 through solar utilization.
 Attained an annual saving of $300, 000 by replacing plastic layers with carton layers.

مجال الشركة:
السلع الاستهلاكية سريعة التداول

Projects ,Utility & Facilities Manager

سبتمبر 2009 - أغسطس 2018

Halwani Bros. Company

جدة، المملكة العربية السعودية

سبتمبر 2009 - أغسطس 2018

Responsibilities:
 Managed the end-to-end plant maintenance operations, TPM implementation, process improvement, and project management.
 Reviewed and monitored CAPEX and budgeting activities, including value engineering initiatives.
 Planned and headed the facility maintenance work and developed streamlined systems to enhance operational effectiveness.
 Conducted training sessions on analytical tools and implemented TPM practices in maintenance.
 Spearheaded project management initiatives to ensure the successful planning, execution, and delivery of facility management projects.
 Oversaw facility management operations and maintenance (O&M) activities to ensure optimal functionality and efficiency of utility systems.
 Led cross-functional teams to develop and implement strategies for the effective management of facilities and utilities.
 Managed project budgets, timelines, and resources to achieve project objectives and meet organizational goals.
 Developed and implemented preventive maintenance programs to enhance the reliability and longevity of facility assets.
 Managed maintenance of central A/C, cold stores, and freezers for all Halwani Bros warehouses in the Kingdom.

Key Achievements:
 Successfully completed the design, construction, and installation of CSA and MEP projects totaling $30 million for Arabian biscuits (Mamoul), perfume and dry tissues, sugar sachets/sticks, and sugar cube packing facility, covering an area of 13, 000 square meters.
 Effectively managed the design, construction, and installation of CSA and MEP projects valued at $150 million for a sesame, tahina, halawa, jam, dairy, and meat facility, spanning across 42, 000 square meters.
 Installed and commissioned various manufacturing facilities, including factories for sesame, tahina, meat, jam, dairy, and juice.
 Implemented IMS systems (ISO 9001, ISO 14001, OSHAS 18000, FFSC 22000, HACCP) across utilities and facilities.

مجال الشركة:
الإنتاج الصناعي

Project & Engineering Executive

سبتمبر 2001 - أغسطس 2009

Hindustan Unilever Ltd.

Silvassa، الهند

سبتمبر 2001 - أغسطس 2009

Job Responsibilities:
• Ensured zero breakdowns, accidents, and quality defects in utilities and production machineries.
• Established and evaluated preventive maintenance programs.
• Implemented TPM and ISO systems in engineering.
• Provided training on Root Cause Analysis (RCA), 5 Why Analysis, and other analytical tools.
• Directed maintenance personnel and coordinated maintenance functions.
• Led project planning, execution, and control activities to ensure the successful delivery of engineering projects.
• Managed project budgets, timelines, and resources to meet quality standards and stakeholder expectations.
• Collaborated with cross-functional teams to develop project scopes, objectives, and schedules.
• Oversaw engineering design, procurement, construction, and commissioning activities to achieve project goals.
• Ensured compliance with safety practices and performed energy management setup changes.
• Led production teams to achieve zero quality complaints and continuous improvement.

Key Achievements:
• Planned and executed projects for Nil Mineral Detergent Bar, surf excel sachets, and auto case packers, among others.
• Achieved a manpower reduction of 54 people through end-of-line automation.
• Added a production capacity of 4000 MT/month for Nil Mineral Bar.
• Constructed a 100 m3/day effluent treatment plant at the Dapada and Daman factories.

Previous Experience

مجال الشركة:
السلع الاستهلاكية سريعة التداول

Project & Engineering Executive

فبراير 2001 - سبتمبر 2001

United Phosphorous Ltd

Vapi، الهند

فبراير 2001 - سبتمبر 2001

Key Responsibilities:
 To lead & enable the Technicians in maintenance department to ensure Optimum availability of equipment for production.
 Cost reduction in Maintenance.
 Inventory Management for critical & routine spares.
 Vendor Development.
 Energy Conservation.
 Ensure Correct Systems & work practice in plant.
 Carried out CBMS & PM Schedule.
 Employee Health, safety & Environment.
Developing of subordinates

مجال الشركة:
السلع الاستهلاكية سريعة التداول

Maintenance Engineer

يونيو 1998 - ديسمبر 2000

Al Zamil Glass Ltd

الدمام، المملكة العربية السعودية

يونيو 1998 - ديسمبر 2000

Key responsibilities:

 Oversee the maintenance of Lisec Automatic Glass loading & Cutting Machine, Tam glass tempering machine, Bevilone Beveling machine & polishing machine, Lisec double glazing & Heat mirrors.
 Cost reduction in maintenance.
 Development of subordinates.
 Modern maintenance techniques.
 Standardization of equipment’s.

مجال الشركة:
السلع الاستهلاكية سريعة التداول

Senior Maintenance Engineer

ديسمبر 1993 - يونيو 1998

Aarti Industries Limited.

Vapi، الهند

ديسمبر 1993 - يونيو 1998

 Maintenance of Rotary& Static equipment Like, Pumps, Gear Boxes, Centrifuges, Chiller Compressor, Air Compressor, Boiler, Diesel Generator, Fluid Thermo Heater, Cooling Tower, Fire Hydrant System, Condensers, Over Head Crane, Dryer, Crystallizer etc.
 Preventive Maintenance of High Pressure Vessels, Auto claves, Glass Lined Vessels (GLV) Narrators.
 Knowledge of Nondestructive testing like Ultrasonic thickness, X-ray, spark Hydraulic etc.

مجال الشركة:
صناعة البتروكيماويات والمنتجات البترولية المكررة

التعليم

Govt. B.D.T Engineering

أغسطس 2024

أغسطس 2024

بكالوريوس، Mechanical Engineering

الهند

المعدل التراكمي (نسبة مئوية): 60%

المعدل التراكمي (نسبة مئوية): 60%

Thermodynamics & Fluid machineries are major subjects

IGNOU(NEW DELHI)

يونيو 2012

يونيو 2012

ماجستير، MBA in Operation Management

الهند

University of Mysore

يناير 1993

يناير 1993

بكالوريوس، Bachelor's Degree in Mechanical Engineering

الهند

Skills

Project Management
Expert
Project Management
Expert
Energy Conservation
Expert
Energy Conservation
Expert
Cost Reduction
Expert
Cost Reduction
Expert
MS Projects
Expert
MS Projects
Expert
MS Office
Expert
MS Office
Expert
MANAGEMENT
Expert
MANAGEMENT
Expert
PROCUREMENT
Expert
PROCUREMENT
Expert
DETERGENT
Expert
DETERGENT
Expert
MICROSOFT EXCEL
Expert
MICROSOFT EXCEL
Expert
PROJECT PLANNING
Expert
PROJECT PLANNING
Expert
PREVENTIVE MAINTENANCE
Expert
PREVENTIVE MAINTENANCE
Expert
Project Management
Expert
Project Management
Expert
Maintenance Management
Expert
Maintenance Management
Expert
FMCG(F&B)
Expert
FMCG(F&B)
Expert
Plant Operations
Expert
Plant Operations
Expert
Facility Management
Expert
Facility Management
Expert
TPM, Lean
Intermediate
TPM, Lean
Intermediate
Time Management
Expert
Time Management
Expert
Utility Management
Expert
Utility Management
Expert
Cost Reduction
Expert
Cost Reduction
Expert
Energy Conservation
Expert
Energy Conservation
Expert

اللغات

الانجليزية
متمرّس
الهندية
متمرّس
العربية
متوسط
الكانادا
متمرّس

العضويات

Saudi Counsel of Engineer

Certified Mechanical Engineer

June 2013

التدريب و الشهادات

الشهادات
recieved
Dupont safety training
Jul 2007 - Jul 2007

الهوايات

  • Travelling & listening music
    Best Manager project in 2015 from Halwani bros company