TECHNICAL COMMISSIONING ENGINEER
MAADEN
Total years of experience :15 years, 6 Months
Project : Ma’aden Wa’ad Al Shamal Phosphate Project
Ma’aden WAS Phosphate Company - Saudi Arabia
Part of Project Management Team.
Silos, Vessels, columns & Bins - Successfully completed unhead and head up deemed necessary for operational inspection and obtained approval to close up all man ways and at other openings after final inspection.
Tanks - Competently witnessed hydrostatic tests, checked and gave approval to close up.
Heaters & Furnaces - Successfully checked vibration and balancing of rotating equipment associated, completed dry out of furnaces
Pumps & Drives - Performed run-in test, hot alignment, dowel pinning, recorded vibration, bearing temperature and performance against nameplate data.
Pumps - Cleaned, removed suction strainers as required.
Compressors - Performed run in tests, recorded vibration, bearing & governor settings as per specifications, hot alignment, Dowelling & checking noise levels.
Blowers & Fans - Performed run in tests, recorded vibration, bearing & governor settings as per specifications, hot alignment, Dowelling & checking noise levels.
Hoists & Cranes - Performed & witnessed over load testing of EOT cranes, JIB cranes, run-in the equipment.
Hydraulic equipments - Performed run-in & monitored equipment during oil flushing.
Belt Conveyors - Performed no load running test and belt alignment/adjustment, witnessed calibration of the weighing scale in its field operating position.
Screw conveyors - Performed no load running test and final adjustment, check for vibration and monitor bearing temperature.
Air slides - Perform run-in test without alumina, assist process commissioning, check differential pressure fabric & performed Fluidization testing.
Dust Collectors - Performed inspection of Fans, Dampers and gates for ease of operations.
Piping - Approved test procedures and witnessed tests, Performed final flushing or blowing out of lines, Inerting of lines & Leak test, Installed or removed blinds required during preliminary circulation & start up.
Feeders & Spouts - Performed functional testing of all supplier supplied package unit equipments, run in test setting over speed trip devices, safety logic controls, noise levels etc
Project : Ma’aden Alumina Refinery Project
Ma’aden Aluminium Company - Saudi Arabia
Accomplished Commissioning and startup of alumina refinery White side as a Commissioning Engineer and team performer successfully.
Silos, Vessels, columns & Bins - Successfully completed unhead and head up deemed necessary for operational inspection and obtained approval to close up all man ways and at other openings after final inspection.
Tanks - Competently witnessed hydrostatic tests, checked and gave approval to close up.
Heaters & Furnaces - Successfully checked vibration and balancing of rotating equipment associated, completed dry out of furnaces
Pumps & Drives - Performed run-in test, hot alignment, dowel pinning, recorded vibration, bearing temperature and performance against nameplate data.
Pumps - Cleaned, removed suction strainers as required.
Compressors - Performed run in tests, recorded vibration, bearing & governor settings as per specifications, hot alignment, Dowelling & checking noise levels.
Blowers & Fans - Performed run in tests, recorded vibration, bearing & governor settings as per specifications, hot alignment, Dowelling & checking noise levels.
Hoists & Cranes - Performed & witnessed over load testing of EOT cranes, JIB cranes, run-in the equipment.
Hydraulic equipments - Performed run-in & monitored equipment during oil flushing.
Belt Conveyors - Performed no load running test and belt alignment/adjustment, witnessed calibration of the weighing scale in its field operating position.
Screw conveyors - Performed no load running test and final adjustment, check for vibration and monitor bearing temperature.
Air slides - Perform run-in test without alumina, assist process commissioning, check differential pressure fabric & performed Fluidization testing.
Dust Collectors - Performed inspection of Fans, Dampers and gates for ease of operations.
Piping - Approved test procedures and witnessed tests, Performed final flushing or blowing out of lines, Inerting of lines & Leak test, Installed or removed blinds required during preliminary circulation & start up.
Feeders & Spouts - Performed functional testing of all supplier supplied package unit equipments, run in test setting over speed trip devices, safety logic controls, noise levels etc
Successfully completed the pre-operation testing, commissioning & startup of following equipment’s as per vendor specifications,
o Chillers,
o Cooling water plant equipments,
o Vertical direct chills,
o Manipulators,
o Homogenous furnace
o Pre heating furnace
o Inert Gas Dross Coolers
o Argon & CO2 tanks
o Sawing Plant
o Agglomeration & Precipitation tanks
o Agitators & Gear boxes
o Pre heating & cooling cyclones, Multiclones for Calcination
o Electrostatic Precipitators
o Flue Gas Desulfurization
o Hydro Cyclones
o Disc Filters & Pan Filters
o Oxalate destruction reactor
o Plate, Shell and Tube heat exchangers
o Burner Management systems
o Whiteside-Calcination by Outotec technology
o Whiteside-Precipitation(Agglomerators, Precipitators, Thickeners)
o Oxalate destruction & Caustic wash area
Project : Ma’aden Cast House Project
Ma’aden Aluminium Company - Saudi Arabia
Silos, Vessels, columns & Bins - Successfully completed unhead and head up deemed necessary for operational inspection and obtained approval to close up all man ways and at other openings after final inspection.
Tanks - Competently witnessed hydrostatic tests, checked and gave approval to close up.
Heaters & Furnaces - Successfully checked vibration and balancing of rotating equipment associated, completed dry out of furnaces
Pumps & Drives - Performed run-in test, hot alignment, dowel pinning, recorded vibration, bearing temperature and performance against nameplate data.
Pumps - Cleaned, removed suction strainers as required.
Compressors - Performed run in tests, recorded vibration, bearing & governor settings as per specifications, hot alignment, Dowelling & checking noise levels.
Blowers & Fans - Performed run in tests, recorded vibration, bearing & governor settings as per specifications, hot alignment, Dowelling & checking noise levels.
Hoists & Cranes - Performed & witnessed over load testing of EOT cranes, JIB cranes, run-in the equipment.
Hydraulic equipments - Performed run-in & monitored equipment during oil flushing.
Belt Conveyors - Performed no load running test and belt alignment/adjustment, witnessed calibration of the weighing scale in its field operating position.
Screw conveyors - Performed no load running test and final adjustment, check for vibration and monitor bearing temperature.
Air slides - Perform run-in test without alumina, assist process commissioning, check differential pressure fabric & performed Fluidization testing.
Dust Collectors - Performed inspection of Fans, Dampers and gates for ease of operations.
Piping - Approved test procedures and witnessed tests, Performed final flushing or blowing out of lines, Inerting of lines & Leak test, Installed or removed blinds required during preliminary circulation & start up.
Feeders & Spouts - Performed functional testing of all supplier supplied package unit equipments, run in test setting over speed trip devices, safety logic controls, noise levels etc
Project : Ma’aden Smelter & Port Facility Project
Ma’aden Aluminium Company - Saudi Arabia
Silos, Vessels, columns & Bins - Successfully completed unhead and head up deemed necessary for operational inspection and obtained approval to close up all man ways and at other openings after final inspection.
Pumps & Drives - Performed run-in test, hot alignment, dowel pinning, recorded vibration, bearing temperature and performance against nameplate data.
Compressors - Performed run in tests, recorded vibration, bearing & governor settings as per specifications, hot alignment, Dowelling & checking noise levels.
Blowers & Fans - Performed run in tests, recorded vibration, bearing & governor settings as per specifications, hot alignment, Dowelling & checking noise levels.
Belt Conveyors - Performed no load running test and belt alignment/adjustment, witnessed calibration of the weighing scale in its field operating position.
Project : Rabigh Independent Power Plant Project - Saudi Arabia
2 x 660 MW - oil fired steam power plant
Piping - Approved test procedures and witnessed tests, Performed final flushing or blowing out of lines, Inerting of lines & Leak test, Installed or removed blinds required during preliminary circulation & start up.
Pumps - Cleaned, removed suction strainers as required.
Completed creating & monitoring the Turn over Packages for client & achieving the ECC dates well in advance as scheduled for the project.
Supervised and Controlled boilers, generators, and auxiliary equipment during construction of power generating plant.
Project : Shoaiba Power Plant, Stage III - Saudi Arabia
3 x 397 MW - oil fired steam power plant
Planning for the Project activities using PRIMAVERA.
Planned, scheduled, conducted, and coordinated the technical and management aspects of projects.
Developed project-specific procedures for the work to be carried out.
Evaluated product design for conformance to engineering principles, quality standards and specifications.
Progress monitoring and enhancement using PDCA methodology for Cabling & Termination, Cable tray installation, Conduiting, Device & Transformers erection.
Coordination with different disciplines of engineering departments for the site Technical Queries.
Coordinating for the non conformance work and modifications at site.
Controlled and supervised boilers, turbines, generators, and auxiliary equipment in power generating plants.
Managed electrical plant projects by monitoring contractors, vendors & consultants.
Close monitoring of all in process site activities to achieve project quality requirements.
Coordinating with pre commissioning activities such as DC voltage test, Ductor test on bus bar joints, Insulation resistance test, Hi-Pot test as Saudi Aramco Standards and Quality Control Policy.
Monitoring the Turn over Packages to complete the Tops’ and achieve the ECC dates as scheduled for the project.
Coordinating with client and site engineers for site activities and arranging meetings periodically.
Reporting to Client.
Database Management using ATHENA software for ALSTOM.
Project : Shoaiba Power Plant, Stage III - Saudi Arabia
3 x 397 MW - oil fired steam power plant
Strengthened planning, scheduling, and coordinating the technical and management aspects of project.
Improved project planning activities using PRIMAVERA by achieving planned targets successfully.
Supervised cable tray installation, cabling & termination works.
Negotiated with client and site engineers for site Technical Queries.
Managed Supplier Chains.
Managed Customer Relationships.
Commanded work load to operators and achieved daily production target.
Production planning and control of manufacturing and machining processes.
Planning for the assembly unit, press shop and welding shop.
Supplier Chain Management.
Customer Relationship Management.
Database Management using In-house ERP software.
Supported manufacturing production and testing, marketing and sales, and applications engineering.
Prepared and effectively implemented action plans to improve overall equipment efficiency of production machines.
Assigned work load to operators and achieved daily production target.
Developed and implemented process control techniques and procedures into production environments.
STEEL AUTHORITY OF INDIA LIMITED, INDIA
VISVESWARAYA IRON & STEEL PLANT
Designation : Trainee Engineer
Gained knowledge from SAIL on operations of
1. Blast furnace 2. Steel making shop 3. General foundry 4. Rolling mill 5. Primary mill 6. Bar mill 7. Forge plant 8. Finishing shop 9. Heat treatment shop 10. Machine Shop 11. Structural shop
• Degree : Bachelor of Engineering. • Branch of study : Industrial and Production/Mechanical Engineering. • Institution : The National Institute of Engineering, Mysore. • University : Vishweshwaraya Technological University, Belgaum. • Year of degree completion : July, 2009 • Academic Record : Examination Passed Board Institution studied Year of passing % of marks Class B.E. VTU NIE, Mysore. INDIA 2009 70 First P.U.C. Karnataka PU Board VPU College, Bhadravathi. INDIA 2005 76 First S.S.L.C. KSEEB VES, Bhadravathi. INDIA 2003 84 First MEMBERSHIP Indian society of Heating Refrigeration & Air Conditioning Engineers Member of ISHRAE* student chapter NIE Mysore. SAE (Society of Automotive Engineers) Member. Project Work in BE: • In-plant training in SAIL (Steel Authority of India Limited) Visvesvaraya Iron & Steel Plant, Bhadravati. • A case study conducted at “TRITON VALVES LTD”, Mysore - Reduction of scrap and elimination of waste with process optimization in valve manufacture.
