Maintenance Manager
Pepsico - Bharain - Ahmadi Industries - B.S.C (C)
Total years of experience :14 years, 10 Months
Maintenance Manager
Professional Experience: Currently Working With Brindavan Agro Industries (P) Ltd. (A Coca-Cola No.1 Bottler), Previously 2.7 years With M/S. Varun Beverages Ltd. (A PepsiCo. No.1 Bottler)
Present Job Profile:
Project & Utility Engineer in Brindavan Agro Industries (P) Ltd. - Chatta (2012 - Till Now)
• Installation & Commissioning of ABC High pressure 01 Nos. Compressors, Chicago Pneumatics Low Pressure Air Compressor - 01 Nos., Refrigeration system - 560 TR Kirloskar Pneumatic Compressor with 04 Ammonia Reciprocating Compressors, Boiler - 7 TPH Par 01 Nos., R.O system of 30 x 2 M3/hr - Doshion Pvt. Ltd., IDMC Raw & Ready Syrup Room system & Sugar Conveying system - 15 TPH, IDMC Double Circuit - 20 Kl/Hr CIP system.
• Installation & Commissioning of 633 BPM Complete PET CSD Line equipments such as 40000 BPH Sacmi Blow Molder, 633 BPM Sacmi Filler, Sacmi- Mixer 45 KL/hr, Sacmi Labeler 42000 BPH, Smi - Group Shrink Packer, Smi - Group Robot Palletizer, Sacmi 114" WARMER & 633 BPM - 600 ML Sacmi Conveyor
• Installation & Commissioning of 600 BPM RGB Line equipments such as 600 BPM KHS Filler, Hilden Bottle Washer 720 BPM - 45 W, Dynatron Caser & Uncaser - 600 BPm, 600 Bpm Conveyor From Beeta Conveyors.
Project Activity
Project & Utility Engineer in Varun Beverages Limited Nuh, Palwal (2011 - 2012)
• Installation & Commissioning of A-F High pressure 03 Nos. Compressors, Chicago Pneumatics Low Pressure 03 Nos. Air Compressor, 1074 TR. Frick India Refrigeration system with 03 Ammonia Screw compressors, 4.5 Tons Forbes Marshal 02 Boilers, ENE 03 Nos. R.O system of 40 M3/hr, Tetrapak Raw & Ready Syrup Room system - Continuous 10 KL Sugar Dissolving system, Tetrapak CIP system.
• Installation & Commissioning of 600 BPM Complete PET CSD Line equipments such as 36000 BPH SIPA Blow Molder, , 600 BPM Sipa Berchi Filler, Sipa Berchi Mass Blender, Krones Contiroll Labeler 42000 BPH, JIENG HONG 02 Sleeve Labelers, DIMAC Shrink Packer, Sipa Berchi Robot Palletizer, Superfil 114" WARMER & Conveyor From Beeta Conveyors.
• Installation & Commissioning of 320 BPM Complete PET CSD Line equipments such as 18000 BPH SIPA Blow Molder, 320 BPM Sipa Berchi Filler, Sipa Berchi Mass Blender, Krones Contiroll Labeler 36000 BPH, DIMAC Shrink Packer, Sipa Berchi Robot Palletizer, Superfil 114" WARMER & Conveyor From Beeta Conveyors.
• Installation & Commissioning of 600 BPM RGB Line equipments such as 600 BPM KHS Filler, Hilden Bottle Washer 720 BPM - 45 W, Hilden Uncaser - 600 BPm, 600 Bpm Conveyor From Beeta Conveyors.
Project & Utility Engineer In Varun Beverages Limited Kosi, Uttar Pradesh (2009 -2010)
• As a PROJECT & UTILITY ENGINEER - Completed successfully shifted & installed 04 Injection molding Husky Machine with Utility such as Cooling tower, Chiller & air compressors etc
• As a PROJECT & UTILITY ENGINEER - Installation & Commissioning of 600 BPM Complete PET CSD Line equipments such as 36000 BPH SIPA Blow moulder, Chicago Pneumatics High/Low pressure Compressors, 400 TR. Refrigeration system with 03 Ammonia compressors, 6 Ton Nestler Boiler, 600 BPM Linker Euro Filler, KHS Para mix CMX 40, krones Contiroll Labeler 42000 BPH, JIENG HONG 02 Sleeve Labelers, DIMAC Shrink Packer, DOWOO Robot Palletizer, TULA 114" WARMER, DOSHION R.O system, Tetrapak syrup Room system - Continuous 10 KL Sugar Dissolving system, Tetrapak CIP system
Plant Equipment
• Injection Molding Machine (Husky), Starch Blow Molding ( Sidel, MAG, SIPA), Material Drying Unit, Complete Filling line equipment P.E.T & R.G.B, Different type of Variable Frequency drives
Utility Equipment
• Refrigeration Plant, Water Chilling Plant, Air Compressor (LP & HP), Air Dryer, Lab Equipment, HVAC. Nestler'& Boiler 4 & 6 Tons, R.O. Plant, E.T.P Plant (36000 KL/Day), Water recovery Unit.
Power House
• Diesel Power House Make Cummins & Caterpillar ( 1000 KVA X 2, 1500 KVA X 3, 500 KVA X 1), FO Base 2200 KVA Make Hyundai and Automatic Synchronization Panel, Matrix Heat Recovery Steam Generator, F.O Purification unit, FO Booster Unit, Lube Oil Purification Unit.
Preventive & Planned Break Down Maintenance
• Generate Preventive and Corrective Maintenance Schedule and provide resources from contractors and vendors.
• Develop detailed action work list and schedule for emergency shutdown and turn around.
• Produce detailed Work Schedule to meet Plant optimization.
• Maintain a cost effective operational budget and develop ways to achieve control over unscheduled work.
• Provide Maintenance cost parameters and its Comparison with International Benchmarks.
• As a T.P.M Coordinator, Coordinated all the T.P.M progress between steering committee and circle leader. Organizing T.P.M awareness program, 5S training, Set the target for three years for organization, form the T.PM organizations, Steering Committee. Set target for each team, organize weekly progress of all team and circle.
• Independent handling maintenance & operation of 03 RGB (450 BPM CSD, 450 BPM CSD & 600 BPM CSD) Lines.
• Independent handling maintenance & operation of 03 PET (200 BPM CSD, 600 BPM CSD & 100 BPM drinking Water-Aquafina) Lines.
• FPR for Annual maintenance of Complete RGB & PET Lines i.e. planning shutdown maintenance & overhauling (Resources v/s Time)
• FPR for Material Management, Vendors & Civil Work arrangements etc
• Reduction of Break Down hours and Frequency (Improvement in MTBF & Reduction in MTTR)
• Cost Reduction through Value Engineering & Import substitution.
• Improving the availability of Machinery & Equipment.
• Conceptualizing and Implementing improvements for maintenance-elimination.
• Knowledge of Why- Why analysis.
• Exposure to SAP-PM, RM & MM Module.
• Ability to interpret Mechanical Drawings.
• Forecasting Spares Requirements.
• Import and local purchase of Engineering Equipments including static and rotary, piping material and consumables supplies.
• FPR for line productivity, down time analysis for production.
FPR for all KPIs like Caps, Crown, Concentrate, Perform, Bottle, Carton, Label & Co2 yield.
• Passed B.Tech. (Mechanical Engineering) with an aggregate of 67.0% from U.P.T.U • Passed Intermediate with 77.2% from C.B.S.E Board. • Passed High School with 75.4% from C.B.S.E Board Industrial Trainning • INDIAN OIL CORPORATION LIMITED (IOCL) Mathura Refinery, Mathura. • DIPLOMA IN MECHANICAL CADD CADD Center Training Services, Agra. • HINDUSTAN COPPER LIMITED (HCL) Khetri Copper refinery, Rajasthan. • BHARAT SANCHAR NIGAM LIMITED (BSNL) Trans Yamuna Station, Mathura. Project Information (B.tech Final Year) Title ANTI-LOCK BRAKE SYSTEM Description An Anti-lock brakesystem is a safety system on motor vehicles, which prevents the wheels from locking while braking. TimeLine 6 months Scholastic Achievements • Good academic record (Received Certificate of Merit from Central Board of Secondary Education for TOP 500 Students to receive highest marks in Physical Education) • Qualified The National Talent Search Examination (NTSE) • Certificate of Merit from I.I.T Bombay for active participation in workshops • Certificate of Merit from I.I.I.TAllahabad for active participation in workshops • Active member of Indian Society for Technical Education from the first year Batch of our college.