Mechanical Engineer
EMCC Co
Total years of experience :11 years, 5 Months
Presently I am in charge of the HVAC maintenance of Umm AL Nar - 2200MW Power and Desalination Facility, Abu Dhabi.
Organizing day to day Planned Preventive Maintenance and Corrective maintenance of HVAC equipments in compliance with Safety Policies and procedures of Arabian Power Plant.
Arranging and providing On-Call Maintenance services 24*7 in addition to the regular duty.
Experienced in using Maximo, maintenance management software by IBM in scheduling and completing maintenance.
Took safety training online by GDFSUEZ International, passed the online test and Safety Interview to become the Permit Acceptor to accept work orders to carry out work following the safety regulations.
Attending safety meetings, preparing Safety documents, conducting weekly Safety meetings.
Perform tests and troubleshoot existing systems. Recommend changes to the system in order to ensure good performance.
Assure that all details of material and equipment are available at job site.
Coordinate maintenance work between Maintenance Divisions when services from various divisions are required.
Prepare, deliver and submit technical presentations in support of planning efforts.
Technical documentation HVAC system as per the requirements mentioned in the proposals through various stages like designing, fabricating, and testing for all new HVAC equipment installations in the site.
Conducting Safety Audit, ensuring safety of power plant by inspection of HVAC equipment and electrical wiring quarterly.
Arranging and purchasing spare parts required for the maintenance of HVAC and maintaining a log of spares in stock and used.
Control inventory and issuance of spare parts, update maintenance cost of each machine and submit monthly report on maintenance cost vs running hours and machine break down report.
ROICE Industries provides highly cost-effective Engineering Services like Project Execution and Shutdown
Maintenance works All these services are rendered with the support of experienced workers by using latest industry
approved tools & equipment. By using these tools and following industrial norms, services in compliance with
international quality and safety standards are ensured .The maintenance services optimize the performance and
functional life of the plants.
Provide technical expertise on Planning, Scheduling, coordinating and monitoring of all regular, PM and
shutdown maintenance works by optimizing cost and resources.
Assist the senior engineer in establishing priorities, making improvements on work methods and to
participate in evaluating modification proposals, failure analysis and unscheduled shutdowns.
Analyse maintenance performance and initiate improvement to proactive maintenance tasks to maximize
equipment performance.
Monitor and guide Planners to prepare maintenance plans, and analyse backlogs, schedule compliance and
recommend solutions for delays, balance workload, optimize resources utilization.
Prepare reports and feedback on equipment performance, monitor compliance to implemented works
process, systems for optimum availabilities of the plant.
Ensuring time bound execution of the Shutdown maintenance.
Worked as the Mechanical Maintenance Engineer in King Abdul Aziz International Airport Project- Jeddah, ensuring the maintenance and smooth running of Machineries like concrete pumps, concrete mixers and different motors and equipments associated with the project.
Responsible for the maintenance of light and heavy equipment’s including Digester, Screw press, Tippler,
Thresher, Sludge separator, Transfer Cage, Air locks and Conveyors ( Chain, Screw and Bucket) as per
schedule and requirement.
Erection, Testing and Commissioning of machineries and equipment’s for a Kernel Oil Extraction Unit of
capacity 1.2 MTPH of kernel.
Keeping track record of all machines & operation performance.
Scheduling the maintenance on regular working days and for a shutdown maintenance.
Erection & commissioning of the automatic PCTR (pre-cured Tread Rubber) unloading
system from molding press.
Synopsis A VFD driven motor is used for movement of the automatic system along the rails.
Pneumatically controlled limbs are used for holding PCTR strips. Various motions are actuated
by limit switches & Directional Control valves. The all system is PLC controlled.
Advantages Unloading time of heavy PCTR designs are reduced by 40 %
Improved product quality.
Remarkable increase in production capacity (depends on no. of heavy designs running).
(2) Title Erection & commissioning of the automatic online cutting machine.
Synopsis
Advantages
An automatic PLC controlled device for cutting extruded rubber strips at required length. System
includes ac motors, ac drives, limit switches, tachometer, conveyors, gears etc.
Reduction in manpower, increased accuracy and wastage reduction.
Accountable for Monitoring the production, production planning, maintenance & quality of the Pre-cured
Tread Rubber (Tyre Retreading materials) by effectively utilizing the man power & machinery in a shift
Responsible for monitoring and maintaining Diesel Boilers, Thermic fluid pumps, Hydraulic Presses (large
type- 200kg/cm2), Hot feed Extruders, Roller mills, air compressors high/low voltage control systems, DG
set (380 kVA), maintenance & monitoring of various high rating motors (squirrel cage & slip ring type
induction motors), 500 kVA transformer, etc
Ensuring the quality of finished goods while effectively handling around 60 laborers, machine operators, 1
mechanic, 1 electrician & a supervisor in a shift.
Deftly keeping track record of all machines & operation performance.
Ensuring round the clock power supply with the help of a 380 KVA Diesel Generator set in case of main
power failure.
Regularly monitoring and maintaining different types of high rating motors (Squirrel Cage, Slip ring type
induction motors), high/low voltage control systems and presenting reports to production in charge.
KAIA Project- Jeddah, ensuring the maintenance and
smooth running of Machineries like concrete pumps, concrete mixers and different motors and equipment’s
associated with the project.
Responsible for the preventive and shutdown maintenance within the determined time.
Planning and erection of machineries installed as per the expansion plan of the Project.
CV- Shonith Sunny George Page 2
Responsible for the overall maintenance activities for the batch plants, Pumps...etc. and all other
equipment related to ready mix concrete factory.
In charge of setting up batch plants at project sites.
Ensures the timely calibration of batch plant equipment.
Coordinates with equipment manufacturers regarding spare parts & maintenance requirements.
Ensures that repair work during plant breakdown is carried out in the least time possible.
Follows safety rules and regulations.
Responsible to plan, develop, administer and implement provisions of the employee occupational safety,
health and training program for maintenance.
Plans the preventive maintenance of the batch plants in coordination and ensures that maintenance
Procedures are implemented systematically.