Automation & Electrical Control Maintenance Engineer
SAINT GOBAIN
Total years of experience :17 years, 9 Months
Experience of Commissioning the drive’s for below this Application’s:-
• Fan and Pump applications - Siemens Micro Master and Sinamics S120.
• Belt conveyor - Siemens Master MC, VC.
• Chain conveyor - Siemens Master drive MC.
• Timing belt conveyor & Lifting application - Siemens Master drive MC
• Crusher Rotary - Danfoss soft starter
• Vibration feeder - Siemens Micro Master
• KUKLA LWF - Siemens Micro Master.
KEY RESULT AREAS IN SAINT GOBAIN
Attending the Electrical and Electronics Breakdowns & Fault finding of system.
Hands-on experience in Automation Engineering, design, installation&maintenance of equipments.
Handling Maintenance Schedule & Spare Procurement (Motor, Drives & Components, Automation and Instrumentation)
Implementing and improving safety features in the panel and as per recommendation of the products.
Select correct product as per the process requirement / application.
Identify the root cause of the failure, record and analyze to ensure that the failure does not repeat.
Develop strong technical understanding of the Automation product.
Develop contacts with KPI & GPL and within other business units as necessary.
Reviews specifications and determines departmental requirements for commissioning man-hours, cost of commissioning, technical manual requirements, time required for office support and training required by the customer.
Software Experience in Drive Monitor, Siemens Starter, Simatic Manager, WinCC
Installation and commissioning of the drives, PLC logics as well as conducting tests & inspections to ensure operational effectiveness of plant operation
Experience and trouble shooting in Motor controller’s
Checking and inspecting of the synchronous and asynchronous motors.
Trouble shooting with Automation Components is Sensor, Encoder, Flow meter, Limit switches.
Assessing the electrical / general arrangement diagram for control panel/PLC panel.
The Key Result Areas;
Designed & developed Automation Project for reducing Manpower & Operator Fatigue
Developing concepts & making the Techno commercial Projects.
Handling design & development of Low cost Automations using PLC .
Developing the Lean Flow line.
For Analysis the Problem Six sigma tool used.
Understand the project requirements from the customer (Operations Dept).
Planning the periodical project reviews with customers.
Design & development of the electrical panel & Machine control center.
Attending the Electrical and Electronics Faults finding of CNC, SPM and PLC Machines.
Experience in maintenance of CNC, VMC, VTL, HMC machines & other special purpose machines
Good knowledge for improving MTTR & MTBF of the facilities, improve OCE & OEE thru implementation of TPM and Scheduling of, TBM, TBI&CBM
Plan the annual capex for the Electrical &Automation Project.
Introduced and developed an approach to maintenance incorporating principles of TPM and Kaizen philosophy, and then created plans, programs, and strategies for personnel and equipment improvement.
PLC (Ladder) programming modification for customer(Production) required.
Implementing and improving safety features for Equipment.
Educational Credentials 2006 Diploma in Mechatronics from Nettur Technical Training Foundation (NTTF SPIC), Tuticorin, Tamilnadu With 72 %( over all)