sk usman  Ali , Quality control assistant manager

sk usman Ali

Quality control assistant manager

Hassan misfer alzahrani and partners company

Location
Saudi Arabia - Dammam
Education
Bachelor's degree, Electrical and Electronics Engineering
Experience
15 years, 7 Months

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Work Experience

Total years of experience :15 years, 7 Months

Quality control assistant manager at Hassan misfer alzahrani and partners company
  • Saudi Arabia
  • My current job since August 2012

Inspection of products /processes & Inspection of products at vendors end, Monitor process parameters and all Quality testing related activity
• Evaluate new technologies and methods to make recommendations regarding their use and Testing of product & components (Reliability, transportation test, Life Test of product, performance test, Component test, PMT, DMT, ) as per Country Standard and SOP
• Development of new Products - Evaluation / Testing of Consumer Electronics / Home Appliances, House hold & Electrical Product, lighting product and IT product Samples for new model development and their complete testing as per IEC, SASO, CB, ISO standard. And make SOP, Product standard and Procedure, Compile laboratory test data and perform appropriate analyses

• Prepare technical reports or documentation such as deviation reports, testing protocols, and trend analyses Preparation of Quality plan and Procedure, audit plan, Millstone report, Shipment, IQC, OQC, PQC, ELT REPORT

• Technically Support to Purchases team to Negotiation with compare with Technical specification and performance and quality of product to selecting high quality product in actual coasted prices of product

• Selecting New Supplier/Vendor/Factory by Audit to Measuring all the parameter Technically and financially
• Product Quality Improvement On the bases of Service reports, Quality
Issue reports and Defect Analysis reports we recommend the Product Quality Improvements to the Supplier.
• QC Inspection of all Consumer Electronics / Home Appliances, Digital Electronics, LED, CFL lighting and IT Products Inspecting all Shipments for the Quality before releasing them in to shipment
• Analyzing Monthly Service Reports Providing Necessary Product Quality Feedback to the Supplier for Quality Improvement. Defect Analysis - Analyzing failed product to find the actual cause of the failure and provide feedback to supplier for possible improvement in future.
• Technical Support to Oversees Service Providing
Technical support and solution to Service Department.
• Organizing and supervising the reworking process for Quality Improvement
purpose of products failed in QC inspection.
• All quality standard and SOP, Plan Making as per product
• All Type of Testing Procedure and their Status Verified as per Product.
• Technical Training - Providing Technical Training to Service staff to take care of after sales service.
• Technical support and assistance to China Team Providing Technical
support and assistance to the China team.
Support to SCM Providing technical support and assistance to SCM
Saudi Arabia and China.
• Arranging Demo for sales and marketing staff for new developed products
Other Activities - Preparing Product Agreements, Quality Issue Reports, Conducting Transportation Test, Reliability test, Conducting Marker survey,
• Lead project to improve the existing manufacturing processes of DVD, CTV & LCD, micro wave, Washing Machine, Water Dispenser, AC, All Home appliances product, Lighting Product, House Hold Product
• New Product Developer of DVD, LCD, WM, MW, AC, LED, All Home appliances and Lighting Product
• I.S.O. 9001-2008 QMS & ISO 14001-2004 EMS And UAT-534 internal Auditor
• Processed FMEAs, corrective actions and customer quality concerns, PMT & DMT of new product.
• Analyses of defective trend design and implementation of foolproof method of continuous improvement of process
• FOR analysis and their corrective action and preventive action taken. With continues improvement. 8-D
• To Responsible for ESD Management System, ROHS, QMS, EMS System handling
• Supplier Rating & Control and supplier evolution With Monitoring of Vendors performance
• Preparation of component quality specification procedure, organization, Product testing standard, inspection procedure and standard
• Product testing like Reliability, another standard like SASO, IEC, ESMA, ISO9001:2008
• American and European standard.
• Select the New product and Negotiation the Cost of product in supplier End (China, Hong Kong, Japan, Korea)
• Making and Controlling the Product Standard, Product Testing Procedure, Manufacturing Working guide, all type of test in Home appliance and consumer electronics product. Lighting Product
• Responsible for All Quality Tools implicated and their Monitoring and Control, Six sigma Tools With problem solving
• Preparing Monthly, weekly report, Factory Presentation, organization Represent
• Improving, innovation of New product and system,
• High skill in Management and Decision making.
• Help to Purchase team to Negotiation and Vendor Evacuation
• New Product Select and New Vendor Development from China, Korea, Japan
• Support Purchase team to evacuate and Estimate the costing of product with respect to Standard
• Well know about IEC STANDARD, SASO STANDAT, KAKOUS STANDAT, ISO9001-2015, ISO14001-2014 .

SKILL SET PROCEED
Six Sigma DMAIC Methodology • Process Mapping • Project Management • FMEA. 8-D, DFMEA, Bench marking • ISO 9001:2008, ISO 14001:2004, UAT 534, Standard • Quality Procedures • Process Improvement Techniques • Risk Assessment • FMEA • Statistical Process Controls (SPC) • Strategic Planning • Presentation Skills • Leadership Quality• Supplier Quality Management. New Product Development. Standards and system implication, Good Presentation Skill Good Problem-solving skill, Quality Management system ski

Executive engineer at DIXON TECHNOLOGIES INDIA PVT LTD
  • India - Delhi
  • January 2008 to May 2011

Six Sigma implementation of root cause analyses. to reduces of rejection, 6’ & ‘7’ tools of Quality.implimation.in process and to control the rejection, Lead project to improve the existing manufacturing processes of DVD, CTV & LCD, New Product Developer of DVD, CTV and LCD, Daily process audit. And their improvement. Measuring the process capability of the existing / new process, 3 F, Audit and QCFC Preparation, I.S.O. 9001-2008 QMS & ISO 14001-2004 EMS And UAT-534 Audit, Processed FMEAs, corrective actions and customer quality concerns, PMT & DMT of new product.
• Analyses of defective trend design and implementation of foolproof method of continuous improvement of process
• FOR analysis and their corrective action taken. With continues improvement.
• Training provides. Of operator as well as staff. About new technologies of product
• ISO Training provides to staff .and their documentation maintain
• ESD Co-coordinator
• Quality Management System.
• Supplier Rating & Control.
• Inspection of incoming material using C=0 Sampling plan methodology.
• Managed and worked with suppliers on quality issues for electronic & injection parts & assemblies including electronic components, semiconductors, DVD parts, wire assemblies, Moudling parts & packaging items.
• Preparation of component quality specification for incoming inspection.
• Monthly Supplier Evaluation on Quality index & Meeting with Suppliers.
• Responsible for new supplier development
• supplier process and product realize
• Supplier Quality level judgment before approval thru Process & System audit.
• New Parts development with the co-ordination of R&D.
• Global supplier control through regular communication & Quality performance reports., Critical Process & stages control thru Cpk & Regular defect monitoring at supplier end.
• Monthly Supplier Evaluation on Quality index & Meeting with Suppliers.
Evening Bazaar activity for solving chronic process

QUALITY CONTROL ENGINEER at AIRVISON INDIA PVT LIMITED
  • India - Delhi
  • July 2007 to January 2008

1. From Aug 2006 to 2007
2. Worked as Quality Control Engineer.
Job Profile:-
 ESD all measurement
 AI all component status
 MI all component status
 Machine parameter measurement
 Analyses of defective trend design and implementation of foolproof method of continuous improvement of process.
 Customer acceptance as per sample basis.
 Change note implement in BOM.
 Conducting reliability test for the product and support to the production department.
 All quality reports and record data submitted to quality manager
 For quality improvement, discuss with Quality manager and production manager., 5S maintena, Change note implement record, deviation note record. All process control check sheet and audit data record.
 All over all PPM of Quality details

Education

Bachelor's degree, Electrical and Electronics Engineering
  • at Biju Patnaik University of Technology
  • July 2019

Electrical and Electronics engineering bachelor degree and 18 year professional

Bachelor's degree, +2 Science
  • at Black Diamond School of Engineering
  • March 2006

CARRIER OBJECTIVE: Professional Synopsis  Electronics & Tele Communication Engineer with 7 years 6 Month of experience in Quality Assurance, Quality Control & Supplier Quality, process quality and Quality management system,  Efficient Team Player with excellent analytical, Technical, communication and presentation skills.  Good Experience of CTV,DVD, LCD, LED, mw, WM, Lighting product, House hold product, Home Appliances Product ,Digital Product,  Good Knowledge of electronics Assembly process DVD, CTV, LCD TV, LEDTV , Washing Machine , Micro wave, Water Dispenser, Lighting Product, PCB ASSEMBLY Wave soldering, and Manual Testing. Plastics part, Sheet martial  Good Knowledge of ISO 9001:2008, & ISO 14001:2004(QMS & EMS) acting as Internal Auditor in Same Profile.  Good Knowledge of Supplier quality management, process quality. (IQC, PQC, OQC, PROJECT MANAGEMENT, HOME APLIANCES & CONSUMER ELECTRONICS PRODUCT, Digital Products, Home Appliances)

Diploma, 3yr DIPLOMA IN ELECTRONICS & TELECOMMUNICATION
  • at Black diamond school of engg.
  • July 2003

Specialties & Skills

Quality Auditing
Quality Tools
Quality Assurance
Quality Of Care
Quality Systems
Global QA/QC
QUALITY ASSURANCE
Sourcing products and development

Languages

English
Expert
Chinese
Intermediate
Arabic
Intermediate
Hindi
Native Speaker

Memberships

ISO 9001:2008
  • Internal Auditor
  • February 2008

Training and Certifications

ROHS (Certificate)
Date Attended:
April 2008
Valid Until:
April 2008

Hobbies

  • to learn new and latest technology in world wide
    To estabilish my technical and engineering talent with high innovative and presentive