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Soheib  Alkahwagy, Lime Plant Manager

Soheib Alkahwagy

Lime Plant Manager·Algerian Qatari Steel

قطر

بكالوريوس, Mining and Metallurgy

الخبرة العملية

مجموع سنوات الخبرة: 23 سنوات, 10 أشهر

Lime Plant Manager

أبريل 2021 - حتى الآن

Algerian Qatari Steel

جيجل، الجزائر

أبريل 2021 - حتى الآن

مجال الشركة:
التصنيع

Lime Plant Process Engineer

سبتمبر 2010 - أبريل 2020

Qatar Steel Company - QASCO

أم سعيد، قطر

سبتمبر 2010 - أبريل 2020

Responsibilities & Achievements Summary:

Led the full lifecycle of lime and dololime production facilities, including project start-up, commissioning, operational optimization, safety leadership, and continuous improvement. Managed engineering reviews, plant modifications, and capacity upgrades for dual Cimprogetti kilns, increasing total plant capacity from 550 TPD to 700 TPD. Played a key role in the design and commissioning of limestone pulverizing plants and supported major greenfield lime projects in cooperation with international engineering firms.

Established and implemented plant policies, procedures, and maintenance strategies aligned with corporate production objectives. Directed multidisciplinary teams covering operations, maintenance, safety, and technical support, ensuring high plant availability, cost control, and compliance with occupational health and safety standards. Led CAPEX projects, shutdown planning, failure analysis, spare parts standardization, and condition-based maintenance programs.

Delivered measurable business results, including:

Increased kiln productivity by 20% and achieved a record plant availability of 96.5%.

Reduced total production cost by 7.4% through operational optimization and local raw material utilization.

Developed and commercialized new products (pulverized lime and calcium carbonate).

Generated additional revenue by marketing over 200, 000 MT of by-product fines.

Implemented safety systems achieving nearly seven years with zero Lost Time Accidents (LTA).

Recognized for strong leadership in industrial operations, process optimization, project management, and safety excellence within lime and mineral processing industries.

مجال الشركة:
التصنيع

Lime Production Engineer

أكتوبر 2001 - سبتمبر 2010

Ezz Steel

السويس، مصر

أكتوبر 2001 - سبتمبر 2010

Responsible for ensuring safe, reliable, and cost-effective operation of lime production facilities through strong leadership in process engineering, maintenance, quality control, and safety management. Managed end-to-end lime manufacturing operations, including raw material evaluation, process optimization, equipment performance, environmental compliance, and workforce supervision.

Led the development of operating standards, preventive maintenance programs, and process control systems to maximize plant availability and product quality. Performed heat and mass balance studies, failure analysis, and root cause investigations to improve operational stability and reduce unplanned downtime. Played a key role in project development, shutdown planning, contractor management, and technical tender evaluations.

Acted as the focal point for quality assurance, customer technical issues, Certificates of Analysis, and regulatory compliance. Provided continuous technical support to operations and maintenance teams, ensuring optimal equipment performance, safety adherence, and skill development.

Delivered strong operational results, including:

Increased lime kiln productivity by 10% and achieved a new production record of 340 TPD.

Reached a plant availability record of 97% through reliability-driven maintenance strategies.

Successfully upgraded natural gas firing systems to support higher throughput.

Implemented proactive safety programs achieving nearly four years with zero Lost Time Accidents (LTA).

Recognized for expertise in lime process engineering, operational excellence, safety leadership, and continuous improvement in heavy industrial environments.

مجال الشركة:
التصنيع

التعليم

Al-azhar University, Egypt

مايو 2001

مايو 2001

بكالوريوس، Mining and Metallurgy

مصر

المعدل التراكمي (نسبة مئوية): 72.93%

المعدل التراكمي (نسبة مئوية): 72.93%

Bachelor of Science (B.Sc.) in Mining & Metallurgical Engineering Al-Azhar University, Cairo, Egypt | 2001 A comprehensive engineering program focused on the exploration, extraction, processing, and industrial utilization of mineral resources, with strong emphasis on metallurgical processes relevant to the steel and lime industries. During my studies, I completed a technical project on underground mine surveying in Aswan, covering mine layout, measurement techniques, and safety considerations. In my final year, I completed a major graduation project on mining and manufacturing of phosphate rock from the Abu Tartour underground mine, which involved geological assessment, mining methods, process flow design, and industrial processing, and was awarded an Excellent grade.
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Al-Azhar University

مايو 2001

مايو 2001

بكالوريوس، Mining & Metallurgical Engineering

مصر

المعدل التراكمي (نسبة مئوية): 72.93%

المعدل التراكمي (نسبة مئوية): 72.93%

Mining and processing of phosphate ores Grade :Excellent
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Skills

KPI
Expert
KPI
Expert
Managing Budget
Expert
Managing Budget
Expert
Process Control
Expert
Process Control
Expert
Start up Operations
Expert
Start up Operations
Expert
Project Management
Expert
Project Management
Expert

اللغات

الانجليزية

متمرّس

العربية

اللغة الأم

الهوايات والاهتمامات

Football