Sourav  Lal, Production Manager

Sourav Lal

Production Manager

Lalsweets Pvt Ltd

Location
India - Bengaluru
Education
Bachelor's degree, science
Experience
13 years, 4 Months

Share My Profile

Block User


Work Experience

Total years of experience :13 years, 4 Months

Production Manager at Lalsweets Pvt Ltd
  • My current job since January 2015

LAL’S is one of the finest and premium brand when it comes to the traditional recipes laddus . Besan laadu is the one of the famous and the fast moving product in our company .It is FSSAI approved . There are many more packed sweets items which are made as per customer orders.

Certified by FSSC 22000:2011 for the FOOD SAFETY MANAGEMENT SYSTEM.


Roles & Responsibilities


Maintain the Quality System in accordance with Food Safety Management System.
Daily Production Management.
Day to day allocation of work and coordination to QC, Stores (Raw, Packing material & Machine operations.)
Monitoring production as per buyer’s specification.
Determining causes of non-conforming products at different stages during production.
Ensuring that CCPs are monitored, and deciding corrective actions when CCPs limits are deviated.
Authorized to stop production line.
Coordinating co-managers in evaluation and selection of new vendors as appropriate.
Authorized to decide disposal or reprocessing action for in process or the finished products when CCP has been violated.
Be responsible to analyze and attend to customer complaint for this redressed in consultation with Manager QA / GM-Operations.
Ensuring implementation of the Calibration Schedule, Maintenance Schedule, Cleaning & Hygiene Schedules and coordination with externals parties for the same, including calibration certificates, external lab test results, etc.
Overall responsible for ensuring that CIP happens on time and effectively.
Participation (as applicable) in maintaining sanitation and hygiene standards as per the company’s approved Standard Sanitation Operating Procedures (SSOPs).
Carrying out relevant applicable activities as per the documented FSMS.
Ensure that the relevant corrective action is implemented to eliminate nonconformities.
Generation of reports containing yield loss, material loss and rework to be done whenever nonconforming product produced due to deviations and abnormalities.
Ensure safety and proper housekeeping in the plant.
Verification and assuring the reports accuracy generated by subordinates.
Helping subordinates in troubleshooting.
Implementation of all in process QA, QC checks.
Ensuring the daily and weekly production targets were met as per schedules.
Checking of the shift report, downtime reports and ensuring their accuracy.
Preparation of Material Balance Statements, Yield Statements whenever applicable.
Making softcopy entries and Data updating in shifts.

Authority:

All documents are verified for which he is the designated authority.
To fulfil the statuary obligations pertaining to the industry.
To ensure cost control in manufacturing process.
To ensure the smooth functioning of the subordinates staff and impart timely training to the subordinates.
Rejection of any conforming incoming material & finished product.
Sanction of leaves of subordinates.

In charge at Capricorn foods products India ltd
  • India - Bengaluru
  • May 2014 to January 2015

It is an export oriented food processing company. It manufactures tropical fruit pulp / purees and concentrates, bulk frozen, IQF fruits and vegetables and fruits juices as per costumer requirement.

PRODUCTION EXECUTIVE at IQF FOODS LTD
  • India - Bengaluru
  • January 2012 to April 2014

Products Exported:
Frozen Fruits:
Exporter of frozen foods vegetables like Mango, Pineapple, Guava, Papaya, Pomegranate Bananas etc. We also process vegetables Gherkins, Peppers, Baby corn, Beans, Potatoes and green peas in frozen forms.

Roles & Responsibilities
Drawing up Production schedule, manpower schedule according to the manufacturing plan set by the production manager / assistant production manager and working up the resources thats required.
To implement daily production planning and distribute manpower efficiently with specific work instructions for their assigned jobs.
Monitors daily production performance and makes sure that all lines are operating to the set standard on productivity, efficiency and utilization as planned with full compliance to the standard quality of the product.
Monitors daily production yields and works on minimizing rejects and controlling scraps within allowable tolerances. Check / control and investigates sources of ingredient and packaging material variances.
Produces on daily base the End-of-Shift production report accurately filled out, mentioning all out of line situations such as down time occurred, reasons, and corrective actions taken.
Informs production manager / assistant production manager without any delay on any stoppages or breakdown that might occur.
Informs production manager / assistant production manager of any foreseen or potential problems and suggest solutions to prevent any interruption in the planned schedule of production.
Conducting Training classes for food handlers as a part of Food Safety Management System. Be authorized to advice on Disposal or Reprocessing of In-Process material or Finished Products when Critical Control Points has been violated beyond approved Critical Control Limits or Monitoring data are inadequate.
Maintain personnel discipline and impose disciplinary measures as maybe required according to company rules and regulations.
Maintain proper housekeeping and 5S.
Direct following shift concerned operations.
On-Line Quality checking of the Product like Maintaining -180C of the product,
Daily Quality Index for the finished product To Produce FOOD products of Natural Quality in a
SAFE and by Maintaining Hygiene in Process, by implementing GHP and GMP.
Responsible for Determining Quality of Raw Material.
Determining the Quality of Packaging material like GSM.
Active Participation in Preparation of documents and assessing the risk as a team member for HACCP implementation at site.
Monitor and maintain all parameters as per SOPs and ensure compliance with GMP and safety norms
Any Other Jobs/Assignment given by the Management

Production Executive at IQF Foods limited.Ltd
  • Saudi Arabia
  • April 2012 to April 2012

Exporters of frozen fruits and vegetables.
Major Clients / Markets

Research Assistant at M/s. R.I.P.L. INDUSTRIES Ltd
  • January 2009 to November 2009

Collect data, study, and research and analyze and evaluate.
Conduct research and initiate safety measures in a facility or an organization.
Research, study and provide designs and architecture.
Perform tests on equipment and instruments for quality.
Perform data management through research and analysis.

Education

Bachelor's degree, science
  • at Board of Secondary education
  • March 2009

GRADUATION IN MICROBIOLOGY .

Bachelor's degree, Microbiology, Zoology
  • at Engineering’, Badu under “West Bengal University Of TechnologyOsmania UniversityHigher Secondary from “Gyan Bharti Higher Secondary SchoolWest Bengal Council of Higher SecondaryHind Motor High School
  • January 2005

” 2008 Passed

High school or equivalent, Microbiology, Zoology
  • at Engineering’, Badu under “West Bengal University Of TechnologyOsmania UniversityHigher Secondary from “Gyan Bharti Higher Secondary SchoolWest Bengal Council of Higher SecondaryHind Motor High School
  • January 2005

” 2008 Passed

High school or equivalent, Genetic Engineering
  • at he ‘Institute

courses: Project on RED PANDA. Study on

Specialties & Skills

Labour Legislation
Cost Control
CONSULTING
COST CONTROL
MICROSOFT WINDOWS 2000
MICROSOFT WINDOWS 98
REQUIREMENTS

Languages

English
Expert
Hindi
Expert

Hobbies

  • PLAYING CRICKET