SRINIVASA KUMAR, WELDING INSPECTOR

SRINIVASA KUMAR

WELDING INSPECTOR

SAMSUNG ENGINEERING

Location
India - Chennai
Education
Bachelor's degree, Mechanical Engineering
Experience
20 years, 11 Months

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Work Experience

Total years of experience :20 years, 11 Months

WELDING INSPECTOR at SAMSUNG ENGINEERING
  • Saudi Arabia - Yanbu
  • My current job since June 2011

 Review the QCP, Project Specification & Method of Statement, Maintaining Quality related records, Raising and resolving of Non-Conformity Reports (N.C.R) & Corrective Action Reports (C.A.R) and Site Observation Reports. Ensuring stage wise inspection as per Inspection Test Plan (ITP).
 Codes and standards used are ASME 31.3, ASME 31.1, ASME BPV code Sect. I, II, V, VIII, & IX & AWS D1.1 various other client’s Specification.
 Verify that the quality related site activities are in accordance with the applicable codes and international standards.
 Establishing the WPS and witnessing PQR & WPQ for SMAW, GTAW & FCAW process according to ASME Sec-IX, AWS D1.1 Standards for Carbon Steel, Alloy Steel, Stainless Steel and Dissimilar Material.
 Ensure & inspect the material and welding consumables certificate as per standard.
 Witness welder’s qualification, issue respective cards and maintain qualification records.
 Monitoring the baking of low hydrogen electrodes and inspect that welders are qualified to perform the assign job as per their qualification.
 Verify records of Calibration, Inspection and Test equipment.
 Inspect the piping & structural works during marking, cutting, fit-up and welding stage to ensure compliance with contract, code& WPS requirements.
 Prepare daily Fit up and welding reports.
 Coordinate with client representative for daily piping line inspection.
 Witness & Verify NDT inspections are carried out by qualified personnel and the records are properly maintained.
 Radiographic film interpretation and evaluation in compliance with relevant codes.
 Monitoring the PWHT temperature and chart.

QUALITY CONTROL ENGINEER at PUNJLLOYD LIMITED
  • India - Gurgaon
  • August 2008 to May 2011

 Execute the specific inspections on materials, equipment and construction/installation activities on site
 Issue the relevant Quality Records and, when necessary, support the Quality Control Manager/Supervisor for nonconformance reports, verifying conformity of the work
 specified Quality Requirements and ensuring that the inspections and controls are carried out and documented in accordance with the Quality Control Plans
 Verify records of Calibration, Inspection and Test equipment.
 Verify welding parameters and consumables during installation/construction activities
 Verify procedures and welders qualifications
 Check the availability and suitability of the welding equipment, filler material, pre-heating, welding, heat treatment, bevels, the extent of the repairs made by the various welders (taking any corrective action required), the heat treatment record diagrams
 Perform pipes line up check, ensuring that all installed pipe/fittings are compliant to the correct specification and that the material is in accordance with the specified material traceability requirements
 Carry out visual inspections and issues relevant reports
 Ensure that all welding, heat treatment and any hardness testing are in compliance with the relevant codes and specifications
 Radiographic film interpretation and evaluation in compliance with relevant codes.
 Orderly collect and manage/check documents certifying tests, controls and inspections documents, ensuring that all welding and testing related records form a complete package and reflect the As Built
 Ensure the correct implementation of the approved Quality Control Plans/Inspection Test
Review welding requirements for field erected structures, vessels, tanks, boilers and other process plants.

QUALITY INSPECTOR at VISHAL STRUCTURAL PVT LTD
  • India - Mumbai
  • April 2005 to June 2008

 Ensure that the vendor Drawings as to be suitable for our specification and as per relevant codes API 650, API 620 & API 625.
 Checking of Key Plans, Plot Plans, Equipment Layouts, Piping Layouts, Support Layouts, Piping Isometric drawings & support sketches.
 Preparing Welding Procedure Specification and Procedure Qualification Record.
 Preparing Job procedure and ITP for the Project.
 Vendor Material inspection and prepare relevant document.
 Co-ordinates with the clients for project inspection and stage wise activities for witness/Hold points.
 Identify non-conformities, and ensure any corrective actions are implemented and verification takes place.
 Preparing Documentation and monitoring quality control activates.
 Monitoring instrument calibration and checking relevant document.
 Dimensional inspection, plumb out, straightness & radius checking of completed assemblies prior to release for welding.
 Verify welding parameters and consumables during installation/construction activities.
 Inspecting & verify blasting & painting are carried out as per specification and proper records are maintained.
 Conducting inspection of Wrapping, Coating & Holiday Testing for UG Piping
 Inspecting Oil-chalk testing & Vacuum box testing of Tank bottom plate.
 Inspecting inner bottom insulation of cryogenic tanks.
 Responsible for maintain quality of welding and Radiography Interpretation.
 Preparing Test pack for Hydro test of Tank & Interconnecting Piping.
 Submission of Mechanical Completion Quality Package to Client for review and acceptance for availing of Discipline Completion, Mechanical Completion Certificates and Ready for Start-Up Certificates.
 Ensure that adequate safety procedures are being followed while executing the job.

TRAINEE ENGINEER at PRASHANTH PROJECTS LIMITED
  • India - Mumbai
  • May 2003 to March 2005

Education

Bachelor's degree, Mechanical Engineering
  • at Rajarajeswari Engineering college
  • March 2003

Specialties & Skills

Welding
Quality Inspection
Testing
WELDING INSPECTOR

Languages

English
Expert
Tamil
Expert
Hindi
Expert
Malayalam
Intermediate
Telugu
Intermediate

Training and Certifications

CSWIP 3.1 (Certificate)
Date Attended:
December 2010
Valid Until:
December 2015