SUBRAT KUMAR BARPANDA

Key Responsibilities:-
Plant Production Manager:-

 Planning and coordinating overall production operations and control to streamline the systems and improve material flow with the available resources.
 Responsible for the operations of Decorative and Industrial Production units of the Plant with a production volume of 25000MT/Month and 5000SKU’s.
 Working with a work force of over 500 for day to day operations.
 Organize regular meetings with production departments and other stakeholders to ensure company goals are met and market requirements are understood.
 Participate in the implementation of company's policies on the shop floor by continuous improvement by implementing management tools.
 Participate in management discussions and planning sessions to help cost optimization, product improvement, and problem solving activities.
 Coordinating with the R & D team for the new products development and standardizations.
 Responsible for the overall safety performance of the plant and ensure safety programs and procedures are followed and implemented. Focused on awareness development and reduction of LTI’s.
 Comply the audit requirement for ISO 9001:2008, ISO 14001:2004 and OHSAH 18001 as a part of Integrated Management System. Conducting Internal audits for the other sections of the plant.
 Lean Manufacturing, TQM, and 5’S Implementation for structuring the operations.

Key Responsibilities:
P Plant Operations and Technical:-
 Responsible for entire Operations (Production, Quality Development and RM planning) of the plant including Technology transformation and implementations.
 Training and monitoring the daily Production Process and QC approval.
 Responsible for Products Costing and monitoring Gross Margin.
 Responsible for Technical Service and Development of new products.
 Developing and implementing SOP’s for production processes.
 Visiting customers for problem shooting and technical discussion.
 Monitoring the Machines efficiencies and OEE.
 Onsite and in-house training and implementations.
 Training and conducting work shop at existing and new customers for New Product Introduction, Problem shooting and other usage of the coil coating systems.
 Ensuring on time in full (OTIF) as per customer demands.
 Implemented successfully the ERP (RAMCO) in the Plant and guiding its performances
 Monitoring and Reporting the Operational Excellence KPI’s and Sustainability KPI’s as per set target.
 Group Sustainability and Safety Reporting for the site.

Procurement and Supply chain Planning:-

 Handling the Supply chain department by effective Planning and Procurement of RM’s & PM ensuring a qualitative and cost effective product.
 Interaction with the suppliers for Price negotiation and Vender Developments with close business relationship.

Dy.Manager Production_Berger Becker Coating Pvt. Ltd, Goa, India. (Beckers Group JV with Berger Paint _July’12- Sept’16 )

Key Responsibilities:
Production and Planning :-

 Overseeing the entire gamut of operations such as production planning, inventory control, system implementation, statutory compliance, and standardization of new products on shop floor with a team of over 100 Executive and Operators.
 Planning and scheduling of Coil coating products in Polyesters, Epoxy, PVdF, Silicone modified, Super Durable Polyester, Texture & Wrinkle and various grades of Primers and Backing Coat for India and overseas markets.
 Involved in Product Development and Standardizing in production.
 Responsible for the monitoring of Local as well as Imported raw material planning based on the monthly consumption and daily reviewing with Purchase department for their compliance.
 Execution of daily dispatch plan as per sales centers requirements with excellent management skills.
 Capacity Planning and annual CapEx Budget.
 Implementing and monitoring systems like 5’S, Visual Management, SOP and ISO 9001 and 14001.
 Responsible for process re-engineering, de-bottlenecking of the critical equipment.
 Salvage plan for WIP and NCIP Materials as a part of inventory cost reduction program.

P Quality and Technical:-

 Worked as Head of QA Dept. for 1year heading a team of 2 Sr. officers, 4 Officers and assistant.
 Responsible for batches approval, monitoring, decision making and problem shooting.
 Co-ordination with NPI team, Marketing and R&D to facilitate New Product launches and cost reduction.
 Leading the Cost reduction and Product optimization team.
 Responsible Product Costing and analyzing the yield and cost variations with respect to the Laboratory and Production Facilities.
 Carryout evaluation of Raw Materials and Packing as per the agreed testing methods.
 Ensuring Calibrations and documentation of all the Lab Equipment

Key Responsibilities:
P Production and Planning :-
 Monitoring Production & Planning of Emulsion and Emulsion Paint in Water Base Unit as per GMP’s.
 Achieving production targets of 200 SKU’s through effective planning of Asset, Manpower, Material & Designing as per Planning Bucket.
 Coordinating with Planning Cell for monitoring and tracking RM &PM availability and capacity checking as per released plan.
 Hands on with SAP R/3 in PP & MM module for production and planning activities.
 Monitoring Plan Compliance Index, SKU variance, Priority Service Index (PSI), Export & OPC Compliance.
 Monitoring sectional Performance parameter and providing relevant and necessary information to Managements for making intelligent decisions (MIS).
 Monitoring Manpower Model Efficiencies for the section.
 Hand on experience in implementation of ISO 9000 & ISO 14000 systems at department level.
 Fundamental ideas on ancillary plants like DM Water Plant and Effluent Treatment.
 Hands on in implementation of British Safety Council requirements and conducting Risk Assessment Study.