SUDHAKARA C J

 Erection, commissioning of design and built hydraulic power pack with certification, contractual obligation.
 Overhauling, refurbishment of Oil and gas, marine field hydraulics equipment, pumps, motor, valve blocks.
 Executed projects of new pipeline fabrication, installation, pipeline flushing, pressure testing, oil filtration.
 Worked in vessels in UAE and surrounding countries to execute in at-sea ship trials, technical intervention.
 Overhauling and trouble shooting, regular service of maritime cranes, Ship/Rig Cranes and Offshore Cranes.
 Working at workshop bench work for inspection, tear down and refurbishment and preserve spare parts.
 Working at workshop and on site independently and with teams, engaging employees in improvement task.
 Facilitating our service team with equipment, instruments, tools, PPE, consumables, drawings and manuals.
 Provided training to technician, mechanics on Hydraulics & Pneumatics systems function, Trouble shooting.
 Accountable to plan, manage and execute field service and project operations with quality as scheduled.
 Strategic review of efficient Man-hours planning, workflow, job time frame, individual job responsibilities.
 Providing start-up and operations phase support and specific recommendation for extended service life.
 Implemented technical support interface 24h/7 for remote Operation, maintenance, remote troubleshooting.
 First point of contact for all technical or operational issues raised by customer and working as voice of customer back into internal engineering and quality department and delivered reliable and quality services.
 Ensured global reliability strategies, risk assessment measures are integrated in our custom-built machines.
 Preparing cost sheet and quotations/pricing for job enquiries to overhaul, refurbishment, retrofit jobs by considering accurate cost estimation for all spares, consumables, man-hours, transport expenditures.
 Liaise with customers to develop/ amend jobs or Project scope, define KPIs, target schedules and conditions.
 Expediting negotiation and getting job purchase order by agreeing terms and conditions, project take-off.
 Planning of service and projects spares for proposed scope of works, on time sourcing with competitive quotes by clearing technical queries and follow up. Implemented significant cost control measures.
 Managing the project execution from purchase order award until completion and proper delivery to clients.
 Track and facilitated day to day activities required to ensure the project is completed on time within budget.
 Updating job progress to customer through daily service report, on site meeting’s MOM mail communications.
 Developed specific procedures for pre commissioning, commissioning, start up, operation and maintenance.
 Ensured documentation of commissioning, tests reports, as built documents, O&M manuals, modifications, PM documents are recorded in a timely and accurate manner, precise communication and adhered to safety.
 Expediting site documents Work permit, Hazard and risk assessments, Job safety analysis, Method statement.
 Adopted a proactive approach to identify risks, emerging issues during job execution, timely actions initiated.
 Conducted market research, competitor and customer analysis. Identified potential customers, new vendors.
 Accountable for getting sales leads, new orders and contracts in service and projects business.
 Established effective customer relationships to understand customer needs and provided unique solutions.
 Enhance customer relationship by conduct customer visits, presenting our service and products ranges.
 Liaise with OEM and customer’s engineering department, technical leads, manager for technical clarification.
 Accountable for the revenue from site operations, Follow up on payments to ensure timely collection.


Job Responsibilities:
 Maintenance of presses, Powder coating, Anodizing plant, Effluent treatment plant, Cranes
 Maintenance & Reconditioning of Compressors, , Blowers, Generators, Air dryer, & chillers.
 Weekly review of breakdowns and preventive maintenance effectiveness, action planning
 Attending the call outs for rectifying hydraulics & major problems to minimize the shift downtime.
 Keeping the workforce ready with necessary tools &spars for meeting any emergency breakdown
 Asset optimization, organizing of on-the-job & specialized training for all the work force
 Automation, Effective utilization of existing resources to reduce Manpower and expenses
 Investigate production /equipment failures & Implement refined processes and procedures.
 Organizing for calibration of process instruments pressure gauges, Regulators, Flow meters
 Statutory and legal compliance like load testing of cranes, lifting equipment, pressure testing,
 Incorporated & suggests for annual overhauling, future enhancement, innovative solution
 Documentation of records, parameters checklist, History cards, parameters check list,
 Developing SOP for all new equipments Modification and revision of SOP’s and SMP’s

PROJECT S WORKED IN BALEXCO, Bahrain
 Erection & commissioning of new aluminum extrusion press (28 MN capacity) purchased from GIA CLECIM ltd, Spain which results in 25% increase in plant capacity on 2012.
 Erection & commissioning of new anodizing plant & effluent treatment plant capacity of 6000 tones/annum capacity, purchased from MONTY ENGINEERING LTD, Italy on 2013
 Revamping of SMS press by installing new Log shear, Billet loader, finish saw, Basket stacker,
Automatic profile stacker purchased from KAUTEC SOLUTIONS LTD, Spain on 2013