Rotating Equipment & Reliability Engineer
Saudi Aramco Refinery
Total des années d'expérience :16 years, 8 Mois
• CMRP Certified professional, Certified ADRE user and analyst, Certified ISO 18436-2 CAT-III Vibration analyst
• Expert in team building to achieve productivity, reliability, availability and cost objectives.
• Experience in vibration program preparation and implementation and vibration analysis, oil analysis program, FMEA, RCA, Prepared RBD, PM task lists, Spare parts review and modelling.
• Experience in developing FEED documents and detail design documents for rotating equipment’s in projects.
• Experience in planning, maintenance and Reliability dept.
Experience and Achievements Summary
•Technical scrutiny of rotating equipment’s during various project stages with knowledge of various international standards such as API, ISO, ASME, etc.
•Completed generating FEED documents, reviewing and approving documents at design phase and detail design stages of 5no. Of projects including Clean fuel project.
•Prepared vibration program and vibration analysis, Reliability KPI’s, oil analysis program, FMEA, Root cause analysis, prepared RBD, PM task lists, trouble shooting & problem solving and spare parts review & modeling.
•Upgrade of existing rotating equipment’s for process changes, reliability improvement and condition monitoring system installation.
•Preventive Maintenance, Breakdown Maintenance, Proactive Maintenance-Inspection & Condition Monitoring Plans, Corrective Maintenance and Routine maintenance of Rotary and Static Equipment’s.
•Rotating Machinery Condition Monitoring and problem solving using ADRE 408 and CSI 2130.
•Erection & Commissioning, Execution of Plant Shutdown jobs (Annual Turnaround), Mini Projects, FCO jobs, Expansion related DBNs including resource management.
•Spares management and resource planning for different maintenance activities.
•Demonstrating abilities by working with self initiatives and thereby bringing down plant breakdowns & achieving annual costs savings.
•An effective communicator with excellent relationship management skills with problem solving & organizational abilities.
•Worked as Planning and Maintenance Engineer in Polymer plants with both slurry and gas phase conveying systems for 2 years
Reliance is the largest private sector petrochemical unit and largest refinery, associated in production of different types of petrochemical products like Ethylene, Propylene, PP, PE, MEG, PVC, VCM, Butadiene, PBR, PTA, POY, PSF, etc. During my service period, I had been involved in Preventive, predictive, Routine, shutdown and Breakdown maintenance of following static and rotary equipments of continuous polymer plant like PP (Polypropylene) and PPCP(Polypropylene Co Polymer) and LDPE(Low Density polyethylene). I have also been involved in Reliability improvement of equipments as Rotary Machine Cell Engineer.
ROTATING EQUIPMENTS:
C.F. Pumps
Single stage pumps with mechanical seals of single and double arrangements type. Handling pumps with various makes like Sulzer, khimline, kirloskar, Flowserve, etc.
Handling of mechanical seals of different make like Dura metallic, Bergman, Flowserve, John crane, etc.
Reciprocating Pumps
Different type positive displacement pumps with single and Sandwich type arrangements.
Centrifugal compressor
Maintenance of single stage cycle gas compressor with dry gas mechanical seal of M/s Delaval Stork make which is used for cycle gas in reactor. Overhauling of multistage of M/s Elliot compressors used for Ethylene and propylene. Installation of Dry Gas seal and Mechanical Seal in Compressors. Overhauling of M/s Atlas Copco, MAN and other make compressors up to 18MW.
Turbines
Overhauling of turbines of M/s GE - STG’s, M/s Elliot, M/s Dresser and other make turbines. Replacement of nozzles of turbine up to 18MW.
Extruder
Maintenance of Extruder ZSK-300 and ZSK 170 model of M/s. W & P in main plant & ZSK-25 model in pilot plant.
Extruder Main Gear box overhauling, screw replacement, die plate replacement, pelletizer overhauling, cutter to die plate alignment, modification from steam heated die plate to intensive heated die plate etc.
Reciprocating Compressor
Maintenance & complete overhauling in Sulzer Compressors, IR compressors, Peter brotherhood compressors, Burckhardt 4D300 3M Model in Vent Gas Recovery area & 2D100 2B Model in purification area for HP Nitrogen. Overhauled Hyper F6 - 6 MW - 3000bar model of M/s Burckhardt and booster-primary compressor of NP make.
Blower
Maintenance and Overhauling of Positive displacement lobe type blower of Comvaq and Arezen make blowers.
Screw Compressor
Maintenance and Overhauling of Screw Compressors of Howden make.
Centrifuge
Maintenance and overhauling of centrifuges of M/s Humboldt, turbo couplings, planetary gearboxes, Mechanical seals, etc.
Agitators
Maintenance and overhauling of Agitator of Press Industrial and Remi Process Equipment make. Installation of Coaxial seals, etc.
Achievements
•Best Performer Award 07-08 in 1st year of joining at Reliance.
•Worked on deputation for Annual Shutdowns on different rotating equipment’s at various plants like PVC, PE, MEG 1/2/3, Cracker plant at hazira and Dahej complex.
•Awarded by company for completing PSV package in PE shutdown with excellent managerial skills
Additional Professional Qualifications and certifications - Skillset Certified Maintenance & Reliability professional – CMRP Certified for using of ADRE 408 and Rotating Machinery Diagnostic using of ADRE by GE Certified for using System 1 as Administrator by GE Certified ISO 18436-2 CAT III vibration analyst by VI institute and accredited by ANSI
