Plant Engineer/Production Manger
Grace Saudi Arabia Limited
Total years of experience :18 years, 8 Months
Key Result Areas:
• Leading & supervising a team of 20 personnel
• Administering raw materials and indenting & procuring support as per the requirements
• Accountable for SAP Creation of Master Material, BOM, Routing, Costing, Inventory, Production & Manufacturing Variance to provide quantitative input for product costing and understanding for both positive & unfavorable production variances
• Ensuring Standard Operating Procedures (SOPs) and attendant personnel training systems are developed & maintained for all processes
• Collaborating with:
o Scheduling & Production Management to agree realistic & cost efficient schedules
o Production, warehouse & maintenance organizations
• Carrying out performance reviews of employees and motivating staff to meet production goals
• Maintaining quality in adherence to the statutory requirements and licensing compliance
• Designing modification, installation & maintenance of equipment in plant and delivering equipment safely & efficiently
Key Result Areas:
• Looked after the overall management of production & maintenance activities of factory to plan, direct & ensure effective implementation of management’s goals & corporate objectives and established proper cost control measures
• Executed cost & energy saving techniques / measures & modifications to achieve substantial reduction in O&M expenditures and work within the budget
• Administered & assessed MTBF & MTTR to improve maintenance effectiveness in the shop floor on regular basis
• Coordinated, inspected, operated & maintained heating, cooling & ventilation systems
• Ensured hot repair in furnace & its associated equipment were done successfully without any down
• Carried out analysis of furnace function & combustion system optimization and generated required operating temperatures in order to ensure the best quality of glass
• Involved in:
o Troubleshooting the faults with minimum down time through preventive maintenance campaign to increase furnace life by taking furnace sidewalls air-cooling arrangements provided to increase furnace campaign life
• Capacity utilization, quantity & wastage control to increase the productivity
• Accountable to ensure that the services (utility, off-plot) units were operated to their optimum design by monitoring and acted on information obtained
• Performed routine inspection & testing whole furnace (inside & outside) all critical areas like Doghouse corners, Throat Corners, Back Wall, Side Wall, Cooling at Metal Line, Electrode Holders, Thermocouple Pockets, etc.
• Generated suitable work instructions, importance of health & safety associated with their tasks & performance appraisal of operators for operating the equipment
• Maintained thorough knowledge of current operational status of the part of plant & equipment in the process services area and looked after the daily instructions, logbooks & shift change over communications
