maintenance engineering manager
Havmor Icecream Pvt Ltd
Total years of experience :12 years, 9 Months
construction, Installation, erection & commissioning of 60000 Sqm Icecream manufacturing plant of Lotte wellfood company
Includes HT, LT, refrigeration system of 2500 TR, Air compressors, ETP etc
Utilities O & M i.e., Diesel Generators ( 1500kVA), Compressors,
Chillers, forklifts, cooling towers, Refrigeration & HVAC, HT & LT
system, CCTV, Access control & BMS etc. • Technically improved day to day operations of the utilities system. • Responsible for Utilities budget of over $25M(Electricity, Water,
Compressed Air Etc.) • Converted complex jobs/problems into set of small activities • Effectively planned department budget for OPEX and CAPEX. • Transitioned diverse population with different ethnic background into a
cohesive team • Performed administrative functions such as reviewing and writing
reports, approving expenditures, enforcing rules, and making
decisions about the purchase of materials or services. • Identified gaps for optimum energy utilization & reduced building
lighting consumption by 40%. • Organizing meetings with the section heads to review the progress of
On-going projects and works. • Cost center cost management and work center load management in
SAP. • Planner group assessment and performance improvement in SAP. • . • Assessment of contracts and approval of quotations for the works. • Managed Annual maintenance contracts and their renewals. • Do statistical analyses of MTTR, MTBF, R & M cost, energy cost. • End to end project planning i.e. internal customer requirement,
CAPEX approval, and addition of utilities while ensuring the current
capacity being sufficient. • Eliminated process bottlenecks, assessed process efficiencies, and
improved the plans. • Developed manufacturing methods, labor utilization standards, and
cost analysis systems to promote efficient staff and facility utilization • Recruited employees, assigned, directed, and evaluated their work,
and oversaw the development and maintenance of staff competence
ACHIEVEMENTS
+ Successfully installed
ingredient handling line
+ Successfully installed &
implemented utilities
monitoring system.
+ Successfully installed
Palletizer & Stretch
Hooder without presence
of OEM during Corona
outbreak
+ Successfully installed
Compressors & N2
system
Involved in the Operations and Maintenance of Air Compressors (Reciprocating Up to 120 CFM, Screw Up to
1500 CFM and Centrifugal up to 6000CFM), Desiccant & Refrigerated Air Dryers (Up to 6000 CFM), Intelligent
Flow Control Units, Refrigeration plant 6000TR, Water Treatment and Filtration systems, Centrifugal Pumps
(Up to 500 M3
/Hr), Hydro-pneumatic Pumps, Centralized HVAC systems and FCU’S, HEPA AC systems, Air
separators, ETP.
• Effectively planned preventive and predictive maintenance by focusing on Reliability Centered
maintenance while ensured quick response for breakdown with systematic approach.
• Reviewed energy consumption pattern; identified gaps for optimum energy utilization.
• Utilities O & M i.e DG sets ( 1500kVA ), Compressors, Chillers, forklifts, cooling towers, Refrigeration &
HVAC etc
• Prepared master data, Implemented SAP-PM and worked as Deputy super-user for the PM module
• Cost center cost management and work center load management in SAP.
• Planner group assessment and performance improvement in SAP.
• Managed of department key documents and their compliance.
• Assessment of contracts and approval of quotations for the works.
• Annual maintenance contracts management and their renewals
• Statistical analyses of MTTR, MTBF, R & M cost, energy cost.
• End to end planned project & their execution i.e. internal customer requirement, CAPEX approval,
designing, planning, execution and handing over along with documents
Involved in the Operations and Maintenance of Air Compressors (Reciprocating Up to 120 CFM, Screw Up to
1500 CFM and Centrifugal up to 6000CFM), Desiccant Air Dryers (Up to 6000 CFM), Intelligent Flow Control
Units, Centrifugal Chillers (935 TR X 3), Water Treatment and Filtration systems, Centrifugal Pumps (Up to 500
M3
/Hr.) Hydro-pneumatic Pumps, Centralized HVAC systems and AHU’S, VRF HVAC systems, Air separators,
ETP.
• Engineering Performance Matrix KPI target compliance and reports.
• Managed Engineering KPI and their compliance.
• Supported Preventive Maintenance Compliance of Mechanical systems in all equipment.
• Ensured Safety in engineering activities through 100% compliance of permit to work, auxiliary permit
systems & job safety analysis.
• MTBF, MTTR tracking and action planning.
• Monitoring and execution of Preventive, Breakdown and Predictive Maintenance
• Generated skill matrix and provided training to sub ordinates
• Carried out root cause analysis for equipment failures
• Documented and finalized procedures towards TS-16949, ISO-9001, 14001 & 18001
Involved in the Inspection, development as well as maintenance of mechanical equipment and tools.
Responsible for providing engineering support for plant activities to ensure that components and equipment
are maintained and refurbished correctly.
• Successfully managed the team of 120+ technicians and worked as a
mechanical engineering
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