• Leading role in people management a team of around 200 people for complete shift operation and production output.
• Overseen Production, Quality and Safety of process, raw materials and finished goods.
• To take follow-up with Engineering Team (including Maintenance & Instrument) for production breakdown to get minimum production loss.
• Cross-check with line lab Quality Test for all filling lines (Pet, SIPA, Sidle & Sacmi Line) including raw material and packaging line with QA department.
• To follow CIP of all Water Treatment lines, Ozone Column as well as Routine filling machine & lines.
• Actively participated in the new developments like RO validation, New line validation (5L line Sheikupura factory).
• To check input usage and output on daily basis.
• To do GSTD on product loss or any machine breakdown.
• To verify Quality Sampling before & after CIP after major modification in production line or QMS as well routine sampling for microbiologic and chemical analysis for production release.
• To update Product Release as per Quality & other required parameters for final release product to supply chain.
• Preparing, updating and monitoring SOPs of Department.
• To improve machines efficiency and maintain daily target by applying regular monitoring.
• To check raw material Quality & Quantity before production start-up to ensure smooth production through-out shift as well as complete month.
• To verify, monitor and reply on All type of Costumer Complaints.
• Develop corrective action reports on Costumer complaints & long run production breakdown.
NCE Culture in Production
• Lead a Production Team and nominated by Corporate as Nestle Goal Alignment Pillar Leader to aligned departmental goals with Quality, SHE, Cost & People management.
• Responsible to prepare department OMP, PMD, (Cascading), MOR, WOR, DOR, & SHO targets with stakeholder.
• Leading role in Goal Alignment Supervising and monitoring on daily basis.
• Developing Cascading on yearly basis & KPI’s from OMP and then move down to SHO level to achieve business goal.
• Provide Training & initiate Six Sigma (DMAIC) projects on all lines to reduce cost of production & improve quality and increase profits.
• Conduct Training on Problem Solving Tools like GSTD.
Quality & Training of Staff
• Prepare QMS of all production lines and deliver training to follow QMS, PRP, and OPRP.
• Leading role in Auditing of all production lines as per QMS.
• Quality inspection of all three production lines Sidle, 5G & 5L line as well as water treatment lines.
• Implement HACCP and coach staff about any new update version.
• Develop Neschanges after any major modification in production lines & any new Quality changes in QMS.
• Ensure to follow ISO 22000: 2005 at all production lines & machines.
• Conduct CIP and COP effectively after follow 4T concept for producing safe goods.
• To prepare Foreign Body Quality Pyramid for all production lines including equipment’s.
• To ensure follow Hygiene Engineering during maintenance job.
• Conduct all Quality Assurance audits including (FSMS, HACCP, Lab Accreditation, Lab Safety and NIMS.
• Implement Zero Foreign body culture after coaching and training as well as some modification.
• Conduct training to line staff on Food Safety, Health and Environment and QMS.
• Educated, developed and motivated a manufacturing work group to achieve required results.
• SAP Globe Super user.
- Company industry:
- FMCG
- Job role:
-
Manufacturing