Operation Manager
Packaging Products Company
Total years of experience :27 years, 11 Months
Responsible for all operational aspects of the plant operating 24/7 and covering the areas of OH&S, Quality, Manufacturing, Engineering, Maintenance and Continuous Improvement.
EXPERIENCE
Obeikan Rigid Plastics, Riyadh Sept 2001 - Current
A Company producing HDPE, PET and Closures and Extrusion plastic supply to Dairy Industries .
Production Manger - (HDPE, PET, Preform, SIG & Elopak Closures and Extrusion)
• Responsible for all operational aspects of the plant operating 24/7 and covering the areas of OH&S, Quality, Manufacturing and Continuous Improvement.
• Managing the operations of HDPE, PET, Preform, closures and Co-extrusion tubes in Obeid Rigid Plastic Plant. Riyadh, Saudi Arabia.
• Saved SAR 689, 000 in the annual payroll by reducing personnel from 92 to 66. Accomplished while retaining the same range of products and the same level of sales.
• Reduced scrap rate from 4% to 2.5% and reportable accidents from 48 to 7. Increased overall equipment efficiency by 12%.
• Overall responsible about Safety, Quality, Production, Reliability, Cost, People.
• Develop and Lead company Vision, Mission & Strategy for Operations to be the Best Operations in Obeikan group.
• Trained all staff in Good Manufacturing Practices, and Bench Marking.
• The plant is in full production capacity, running 7 days 24 hours, 2 shifts at 94% efficiency
• As a team successfully passed P&G QA 19Key elements Audit with score 83.3%.
• Trained all staff in Lean sigma and problem solving technique.
• Successfully implemented SOP for CIL & AM and passed TPM Level 2 Audit.
• Developed Spare parts tracking system in the Baan and analysis for spare parts consumption for tube line.
• Lead the internal team to complete Preform mold hot runner service.
Obeikan Rigid Plastic, Riyadh Jul 2012 - May 2013
A Company producing Plastic Seamless Tubes for the Proctor & Gamble and Cosmetic Industry
Addition Job Assignment -Project Team Leader
Obeikan Plastic in need of a new Production Facility and worked with Swiss consultant to locate a site and to design the Manufacturing Plant as of Industry Standards.
• Designed a Clean Room Plant, as of International Standards within Budget.
• Implementing of systems and procedures for Manufacturing and Production Control.
• Successfully completed CQV during start up
• Planned and facilitated regular cross-functional initiative delivery team meetings.
• Responsible for all operational aspects of the plant operating 24/7 and covering the areas of OH&S, Quality, Manufacturing, Engineering, Maintenance and Continuous Improvement.
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Elopak Obeikan Packaging Co (Joint venture), Riyadh May 2007 - July 2012
A Company producing PET Preform and Closures and HDPE Bottle.
Production Manger
• Responsible for all production operations across a 2 shift 5 day operation with 80 employees.
• Managing the operations of PET Preform, closures and HDPE bottles in Obeikan Rigid Plastic Plant. Riyadh, Saudi Arabia.
• Overall responsible about Safety, Quality, Production, Reliability, Cost, People.
• Increased efficiency by 20%, reduced customer complaints from 18% to 4% and lowered the scrap rate in Extrusion coating line from 12% down to 4%. All improvements were accomplished in 9 months.
• Increased Preform production efficiency by 22%
• Increased cavity performance by 28% in Preform machine.
• Reformulated raw materials and implemented on and off line quality control assurance following ISO standards.
Elopak Obeikan Liquid Packaging Co (Joint venture), Riyadh Mar 2005 - May 2007
A Company producing Liquid Packaging, HDPE Blow molding, Injection Molding and PET Preform .
Planning Dept Incharge Manger
• Raw material (Liquid Packaging material Paper board, Plastic material, Inks, secondary packing material and Machine scheduling through BaaN ERP System.
• Proficient in ERP System.
SPCC-Saudi Paper Cups and Containers Co. (Group of Savola), Jeddah May 1998 - May 2001
A Company producing Paper cups and Flexible packaging.
Shift Supervisor
• Managing shop floor activities
• Reviewing daily efficiency reports
• Reviewing all the completed job orders during the month respect of waste reporting to plant manager accordingly.
Savola Packaging Systems Co. Jeddah Jan 1996 - May 1998
A Company producing Paper cups and Flexible packaging.
Shift Supervisor
• Trouble shooting Injection and Blow molding machines.
Studies cover, Plastic Packaging material Material selection Packaging development Creative design and selection Process
Studies cover, Plastic Material selection Blow molding process & Hydraulic function Injection Molding process & Trouble shooting Thermoforming process Costing Mold selection Plastic Testing methods.
Major - Physics Ancillary - Chemistry and Maths.