Operation & Maintenance
West Tobacco
Total years of experience :18 years, 5 Months
Duties, Responsibilities & Accomplishments:
• Manage the QA Procedure and QC Compliance in implementation
• Managing and tracking of procurement especially long lead item as well as bulk materials procurement and timely delivery.
• Manage the construction implementation in full compliance with Safety, Cost and Schedule, QA & QC etc.
• Working with multi-discipline teams to execute Commissioning preservation activities with approved commissioning processes and procedures.
• Provide assurance that the mechanical components of the Project meet all the quality, schedule, cost and performance requirements as per the design intent and engineering design/specifications.
• Act as the commissioning focal point for the Mechanical Completion (MC) and System Handover (SH) walk-downs and approve punch- lists in accordance with project specifications, as delegated by the Mechanical Lead.
• Developed project commissioning plan and SOP’s for the newly established Cigarette Manufacturing Facility for the installation & manufacturing of products.
• Ensure all operations control, Team Facilitations and permit area facilities and necessary tools & services are specified and ultimately set up prior to commissioning.
• Developed overall project schedules, layout plan, work breakdown, facilities & services to be required, Safety, compliance with local regulations as required for the project.
• Work with Completions/Turnover Lead in defining and prioritizing the sequencing of all defined systems for turnover to Operations for the project.
• Interface with stakeholders as required including Quality, Measurements, Automation, Power, EHS etc. to ensure Project is executed in accordance with the plan.
• Ensure all critical spare parts are purchased as required, maintained all the details prior to start.
• Ensure effective communication between installations, commissioning, operations, maintenance and management staff.
• Initiates change as required to enhance safety and productivity.
• Informs all members of the operations, maintenance, of any changes or updates in the work environment Also Supports and initiates required change.
• Technical inspector for selecting tools and equipment for Preventive maintenance and emergency machinery repair in case of any bottle necks.
• Supervising on the work of the engineers and technicians who were working together, to calculate and organize and to arrange my team.
Responsible for Production & Maintenance management of Elematic™ Dry Casting Hollow Core Slab Production Modules, Meka™ Concert Batching Plants, Demag™ Gantry Cranes, Guralp™ Overhead & Cantilever Cranes, Caterpillars™ Power Generators, Sullair ™ & Atlas™ Mobile Compressors, Eematic™ Battery Moulds, Hydraulic Power Packs, High Pressure Pumps and other related industrial machines & equipment in precast factory.
Successfully have managed & completed installation, commission and operations of all production modules in a whole new setup in two newly build precast factories.
Planned and distribute detailed work instructions/schedule to different production and maintenance teams; make sure necessary production targets being achieved within given time of working shift.
Preparation, Development and review of Project Quality Plan, Work breakdown structure, comprehensive Production Reports, Quality Control Reports; Daily Settings & Maintenance Checks. Ensure compliance with client quality objectives.
Execute production of Hollow Core Slabs; providing technical and engineering assistance to the manufacturing teams; includes equipment operations & maintenance.
Implement various engineering solutions to increase equipment availability, net operating rate, have reduce net operation losses up to 5% and decrease machines down-time without any delayed in production. Developing and setting up systems for work control to assure that standards of quality and performance are met.
The Fluid Power Engineering Division is an ISO-9001 2008 (Quality Management System) certified hydraulic manufacturing division in a public sector organization that specializes in design, development and manufacturing of heavy hydraulic equipment such as Mobile Cranes, Hydraulic Power Packs, Hydraulic Actuators, Heavy duty Presses, Hydraulic Testing Modules and provides troubleshooting service of various hydraulic equipment to customers.
Responsible for design and production management for the development of Hydraulic Power Packs up to 350bar, Heavy Duty Hydraulic Presses up to 70ton, High Pressure Testing Modules for valve and actuators, Hydraulic actuators from 38 to 250mm ID, Complicated Manifolds, Piping Structures and hydraulic system lay out in accordance with standards, codes and company specifications.
Processed conceptual designs and engineering sketches with detailed part modelling, structure analysis, assembly and production drawings including dimensioning, angles, curvatures, tolerance, weight, and materials specifications as per ISO-2768-1 standards.
Supervised the activities of the various CAD Operators to ensure accuracy and completeness of each product model and its production drawings.
Inspected work pieces using measurement instruments such as tapes, callipers, gauges, micrometres and dial indicators to verify conformance with drawing specifications before final inspection by QC Team.
Controlled the documentation, Project Planning, Material/Store Management, Project Work Orders, Project Job Cards and Implementation of ISO - 9001 2008 (Quality Management Systems) standards in the division.
Prepared Bill of Materials, Work Progress Sheets, Work Breakdown Structures, Project Scheduling sheets and Gantt Charts for each Project Work Order.
Supervised the activities of DEO’s of Store Management database software to ensure completeness and correctness of data being updated in Stock Record Cards.
Additionally charged HSE Representative while successfully certifying my division with OHSAS; controlled the implementation of OHSAS 18001 - 2007, prepared objective/targets, emergency response preparedness and rehearsals, HSE lectures and risk and hazard identification.
Risk Assessment of different operations and machines around working area as leading member of Risk Assessment Team.
Responsible for the Daily, Breakdown, Corrective Maintenance and Preventive Maintenance of Production Machines (MK4, MK8) Packing (HLP8, HL4) & Packaging Machines.
4-Years Professional degree Program
2-Years Pre Engineering Degree Program
It's a three years Associate Engineer diploma after the completion of matriculattion with science. i have secured 62% marks