Maintenance Manager
ESPAC
Total years of experience :16 years, 6 Months
Role:
• Managing persons for delicate & risky field operations
• Serving as In-Charge for workshop & fabrication shop as per functional parameters of facilities
• Analysing potential problems and looking after degraded situations; checking the consistency of technical information
• Optimizing the functions of maintenance personnel & external service providers with assessment of performance
• Implementing maintenance programs as per field operations
• Functioning as In-Charge for calibration of mechanical & lab equipment
• Providing technical support for heavy maintenance operations including supply of necessary spare parts
• Liaising with relevant departments for facility or equipment modification
• Analysing equipment performances and recommending actions or modifications to improve safety for plant performance & reliability
• Looking after preventive & corrective maintenance of Hydraulic & Rotating Machineries and Static Equipment
• Monitoring & reviewing vendor & contractor’s documents for incoming material issues as per HSE norms
• Heading a team of 20 members for Engineering & Maintenance activities
.PROFILE SUMMARY
• A competent professional with 7.5 years of experience in:
Maintenance Operations Liaison & Coordination Manpower Management
Technical Support Testing & Inspection Quality Assurance
• Proven abilities in managing production operations involving estimation, scope definition, finalisation of techno-commercial aspects & procurement using tools for structural designs of electrical & mechanical equipment
• Proficient in handling testing, calibration & maintenance of various equipment to increase machine up time & reliability for enhanced operational effectiveness
• Significant Gulf exposure in resource planning, in-process inspection, negotiations and team building for maintenance operations in coordination with internal & external departments
• Quick learner & highly energetic having a keen aptitude for learning and applying new knowledge resourcefully
• Team leader with strong communication, problem solving, planning and coordination skills
SKILLS SET / EQUIPMENT PURVIEW
• Well versed with the following equipment:
o Boilers (Loose), Compressor (Comp Air & ELGI)
o Various types of Pumps & Motors as well as Over Head Cranes
o Belt, Roller and Screw Conveyors
o Diesel Generator (Kohler), Chillers & HVAC
o Hydraulic & Pneumatic Systems
o PLC Program Oriented Machineries and Autoclaves
o Different types of Valves (Pneumatic & Electric Actuated, Globe, Gate & Stop Valves)
o Silo, Batcher and Pre Casting Moulds
o Squeezer, Crusher, Ban saw & Circular Saw (Vertical & Horizontal)
CORE COMPETENCIES
• Executing production operations from conceptualization to execution involving finalization of technical specifications, procurement, vendor development, scheduling, site management and manpower planning
• Planning daily, predictive & preventive maintenance schedules for static & rotating equipment as well as conducting regular shutdown inspections, repairs & replacements to control plant operations
• Reviewing engineering drawings, layouts, diagrams, technical specifications & cost estimates for testing & calibration of equipment as well as analysing contractor's change order proposals & submittals
• Implementing operational techniques for cycle time reduction & identification of opportunities as well as executing cost saving techniques to achieve substantial reduction in O & M expenditures
• Identifying areas of bottlenecks & breakdowns and taking steps to rectify the equipment through the application of troubleshooting tools like root cause analysis
Role:
• Supervising persons for delicate & risky field operations
• Serving as In-Charge for workshop & fabrication shop as per functional parameters of facilities
• Analysing potential problems and looking after degraded situations; checking the consistency of technical information
• Optimizing the functions of maintenance personnel & external service providers with assessment of performance
• Implementing maintenance programs as per field operations
• Functioning as In-Charge for calibration of mechanical & lab equipment
• Providing technical support for heavy maintenance operations including supply of necessary spare parts
• Liaising with relevant departments for facility or equipment modification
• Analysing equipment performances and recommending actions or modifications to improve safety for plant performance & reliability
• Looking after preventive & corrective maintenance of Hydraulic & Rotating Machineries and Static Equipment
• Monitoring & reviewing vendor & contractor’s documents for incoming material issues as per HSE norms
• Heading a team of 15 members for Engineering & Maintenance activities
Highlights:
• Involved in handling the erection, installation & commissioning of Crusher, Cement Silo (300 Tons), Bulk Bag unloading M/c, Circular Saw, Chiller, etc.
• Played a major role in modifying many machinery to reduce the maintenance time & cost and improve the production.