Senior Maintenance Engineer
Fujairah Rockwool Factory
مجموع سنوات الخبرة :18 years, 6 أشهر
◦ Organized and directed Plant maintenance shutdowns and startups based on a budgeted PM program.
◦ Worked with colleagues on special projects such as new production machineries installation and Gas & Oxygen tank / Water cooling tower / R.O plant installation.
◦ Performed troubleshooting and repair for complex mechanical equipment, including Loading conveyors, Purification system, Crusher, mixing plant, Press machine, Cupola Furnace, Curing Oven, cutting machine, stacker, Stitching and Wrapping machine.
◦ Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
◦ Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
◦ Investigated and corrected mechanical problems with machinery such as Spinner and Co burner.
◦ Developed process improvements to increase reliability and equipment performance.
◦ Frequently diagnosed problems and determined how to correct issues using Pareto chart, Fishbone, FMEA.
◦ Conducted cost estimates and performed preventive maintenance of production machineries.
◦ Reviewed technical documentation to complete equipment maintenance and repair.
◦ Checked and approved all the quotations and offers of Mechanical items and services requests.
◦ Created reports of maintenance activity to share with management for operational analysis.
◦ Read and interpreted blueprints, technical drawings, schematics, and computer-generated reports.
◦ Used lean manufacturing principles to develop, evaluate and improve Rockwool manufacturing methods.
◦ Managed the maintenance of production lines such as Pick & place Siemens SIPLACE machines, ERSA VERSAFLOW SMT electronics soldering machines and Auto radio Assembly Lines.
◦ Prepared and followed maintenance budget.
◦ Managed efficient teams of up to 14 employees.
◦ Communicated regularly with maintenance team, individually and as a group, to ensure good two-way communication.
◦ Supervised daily operations, including employee performance, preventive maintenance, and safety.
◦ Planned scheduled maintenance outages as part of preventive maintenance program on SAP PM module.
◦ Implemented Total Productive Maintenance (TPM) approach in the plant.
◦ Assessed employee work and improved performance with Continental Business Standard (C.B.S) and Total Productive Maintenance (TPM) approaches.
◦ Established and documented protocols for preventive maintenance procedures, decreasing equipment issues and reducing downtime 35%.
◦ Managed the spare parts Storehouse, delivery / issuance, stock, and inventory monitored by SAP system.
◦ Assisted and participated in the ISO certification Audits and / or Customers Audits, (ISO 9001 / ISO 45001 / ISO 14001).
◦ Ensured preventive and corrective maintenance of Printed Circuit Board Photogravure and Conformal coating process machineries.
◦ Maintained and repaired PCB automatic loader & unloader machine, Pumice brushing machine, cut sheet laminator SCHMID, UV photo printing machine, IR curing oven, conformal coating line and PCB dryers.
◦ Overhauled, installed, and repaired of production machinery Grundfos & Siemens HP vertical multistage pump, LOWARA centrifugal pump, Lutz double Diaphragm pump, Lutz drum pump, Gear pump.
◦ Contributed to installation of Water treatment plant, Solvent distillation plant and CAT diesel generator set.
◦ Serviced of production machinery motors (Weg / ABB / Lenze / Siemens), bearings and mechanical seals replacement.
◦ Established and documented preventive maintenance checklists of the production machineries.
◦ Responded to emergency breakdown calls during night / Weekend time and fixed malfunction problems.
◦ Participated in PDCA meetings and workshops, contributed to productivity increase and adjusted settings to maximize performance and equipment longevity.
◦ Analyzed and identified equipment failure root causes and initiated correction actions.
