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Tarek El Gammal, Supply Chain Manager

Tarek El Gammal

Supply Chain Manager·Haier Egypt Limited

Egypt

Bachelor's degree, Mechanical Engineering

Work experience

Total years of experience: 6 years, 11 months

Supply Chain Manager

November 2023 - Present

Haier Egypt Limited

Cairo, Egypt

November 2023 - Present

● Managed the entire washing machine factory production cycle, from demand planning to product delivery, ensuring
Haier’s quality standards and reducing operational and logistical costs while enhancing manpower capabilities.
● Developed strategic manufacturing plans from scratch, including line structure and design process.
● Aligned sales demands with material supply to ensure timely delivery.
● Monitored sales demands to ensure timely provision of materials and confirm schedules.
● Control materials MRP to achieve sales considering materials lead time and customs clearance logistics.
● Arranging supply plan with sales, following the process of issuing PO and loading plan, then closing orders on time
● Controlling production plan by managing CKD materials, local materials, and in-house suppliers' materials.
● Achieving the daily production plan by applying Haier global quality standards during the production process.
● Controlling pre-assembly lines to make semi-finished goods products before feeding them to the final line.
● Manage KPIs PPA3, OTD1, DFR, Achievement Rate, LTI.
Achievements:
● Certified Product Training 160 Hr in Tianjin Industrial Park.
● Hired more than 230 people from scratch, including engineers, technicians, and workers.
● Increasing Production UPH from 0 to 150 in the first three months.

Company industry:
Manufacturing
Job role:
Manufacturing

Supply and Planning Section Head

March 2022 - October 2023

LG Electronics

Cairo, Egypt

March 2022 - October 2023

● Discuss the Yearly Plan with headquarters and secure 6 months in advance of material visibility and vessels.
● Confirm M+3 Material Visibility to secure sales and achieve factory KPIs and customer satisfaction.
● Manage domestic sales in Egypt and Export in the Middle East and Africa with sales offices.
● Manage Material status with In-house, Local suppliers, and Material Parts for the short term.
● Manage Production Plan based on Material Visibility, Vessel schedules, and materials MRP.
● Manage LG Line Capacity and Long Term Inventory for Materials and the full set.
● Responsible for KPIs, PPA3 \[Production Plan Accuracy\], and OTD \[On Time Delivery\].
Achievements:
● Increase the Shipping Plan from 300K to 500K with an increase in exports from 20K to 35K monthly.
● Increase Demand Fulfillment Rate \[DFR\] to 99.5% yearly.
● Increase On Time Delivery from 82% to 91%.

Company industry:
Manufacturing
Job role:
Manufacturing

Production Planning Engineer

March 2021 - March 2022

LG Electronics

Cairo, Egypt

March 2021 - March 2022

● Supply the Shipping Plan demand considering import, in-house, and local materials.
● Arrange daily production plan for \[M+3\] based on vessel schedule for export and release for domestic.
● Control monthly calendar, fix 3 3-day fixed plans, and control Production Plan Accuracy \[PPA3\].
Achievements:
● Increase PPA3 to be above 95%.

Company industry:
Manufacturing
Job role:
Manufacturing

Line Quality Control

January 2021 - March 2021

LG Electronics

Cairo, Egypt

January 2021 - March 2021

Manage quality issues of the LG WM main line to match LG global standards and improve TLDR.
● Control LG in-house suppliers to reduce part return rate and improve self/successive checks.
● Cost saving for the Company by improving internal Failure Cost \[IF-cost\].

Company industry:
Manufacturing
Job role:
Manufacturing

Development Engineer

July 2019 - January 2021

LG Electronics

Cairo, Egypt

July 2019 - January 2021

● Setting up and producing the first time LG in Egypt, Full product, WM Top Loader.
● Overseas Business Trip to South Korea to produce a New Model \[Vivace Pro\], for the first time in Egypt.
● Control all new models in LG at the level of the Production gate \[P-Gate\].

Company industry:
Manufacturing
Job role:
Manufacturing

Production Engineer

July 2019 - January 2021

LG Electronics

Cairo, Egypt

July 2019 - January 2021

● Control the LG WM production Line, producing daily production quantity and improving line efficiency.
● Manage In-house suppliers of Press and Injection to match the LG Capacity increase.
● Secure daily production plan material handling with material parts, including local delivery materials.
● Utilize Lean Six Sigma controlling T/T and ST, and apply a covering plan during sudden line stops.
Achievements:
● Increase Achievement Rate by 18% till Dec 2020 and increase UPH by an average of 29%.
● Decrease the LG production Line ST by 15 %.
● Awarded Best Quarter Part Employee for Production Part in December 2020.
● Awarded Best Manufacturing Team in LG Egypt at the Annual Ceremony of 2019.

Company industry:
Manufacturing
Job role:
Manufacturing

Education

Zagazig University

July 2017

July 2017

Bachelor's degree, Mechanical Engineering

Egypt

GPA (rating): Good

GPA (rating): Good

- Design and manufacture Formula Student Car - Water Desalination mega project

Skills

Data Analysis
Expert
Data Analysis
Expert
Supply Planning
Expert
Supply Planning
Expert
Production Planning
Expert
Production Planning
Expert
Material Planning
Expert
Material Planning
Expert
Supply Chain Management
Expert
Supply Chain Management
Expert
Communication
Expert
Communication
Expert
Team Work
Expert
Team Work
Expert
Improving team skills
Expert
Improving team skills
Expert
Build process
Expert
Build process
Expert
Supply Chain Management
Expert
Supply Chain Management
Expert
Negotiation
Expert
Negotiation
Expert

Languages

English

Native Speaker

Training and Certifications

Training
Product Traning
Haier
Jan 2024
Show credentials

Hobbies and interests

Traveling

● Awarded 4th place in the design formula Car at the London Formula Student, 2015. ● UNDP -AUC-, well-trained for Sustainable Development 2030 Goals, awarded 2nd place at Open Code 2015. ● Awarded Best Quarter Part Employee for Production Part in December 2020. ● Awarded Best Manufacturing Team in LG Egypt at the Annual Ceremony of 2019.