Process Analyst
Rockford Xellerix
Total years of experience :10 years, 3 Months
• Conducted technical analysis of product implementations, modifications and enhancements to product in accordance with specific customer specifications and technical directives.
• Piloted multiple high visibility projects across three product lines with full design life cycle responsibilities working jointly with designers, vendors, and testing team members to reach objectives.
• Facilitated the application of lean principles and lean tools including standardized work, 5S, total productive maintenance, Push Pull systems, value stream mapping.
• Established and implemented work standards through time studies to Develop process layouts or improve existing layouts to maximize efficient use of space, equipment, and labor.
• Recommended new and/or improve existing error-proofing methods, technology, and processes.
• Directed and mentored a team of 10+ people and assigned tasks, supervised performance and reported team KPIs.
• Conducted lean activities while analyzing and improving manufacturing flows to eliminate waste and saving costs by 20%
• Troubleshooted production issues for 10+ elements (manufacturing, material, test environment, equipment, hardware design)
• Constructed Assembly Instruction for all parts, and established workmanship standards for process improvement.
• Evaluated 4 major factors (Cost, Time Requirements, Resource Allocation and Recommendations) for optimal manufacturing
process control.
• Warranted quality control for incoming, under production and finished products and improved efficiency by 30%.
• Facilitated process improvement by eliminating the production waste, thereby saving manufacturing costs by 30%.
• Reviewed drawings and prepared manufacturing Bill of Materials (BOM) while estimating manufacturing lead time for parts
ensuring delivery on schedule.
• Performed Quality Maintenance, Preventive Maintenance, and Inspections to conform with company standards, federal regulations and industry best practices achieving 100% reliability goals.
• Controlled Arrival/Departure and Transition in Airport for 20+ Aircrafts daily and followed a routine maintenance check.
• Fostered in Scheduled/Non-Scheduled Maintenance checks for major and minor issues facilitating delivery before schedule.
• Advanced SRM (Safety Risk Management) process and contributed to Hazard Analysis and Assessments to eliminate risks.
• Fulfilled customer requirements in compliance with regulatory authorities like FAA, EASA and DGCA.
• Carried out modification and replacement of malfunctioned or damaged components and routine checks for 100% risk
free aircrafts.
• Replaced ESDS components as per AMM, executed “A Checks” inspections as per schedule.
• Performed servicing of Oxygen system, testing of ELT using Artex ELT tester, and various snag rectification of avionics
system.
Aviation Technology Management
Aircraft Maintenance Technology
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