Senior Inspection Engineer
Saudi Aramco
Total years of experience :15 years, 11 Months
Technically competent graduate engineer with career success of 11+ Years handling Routine and Shutdown Inspection of static equipment’s, Inspection planning & execution for annual turn around, Reliability engineering, Asset Integrity, Process Safety Management in Petrochemical plant.
Proficient in conducting Root cause analysis (RCA’s) of failures, Plant Reliability engineering, FMEA’s and evolving quick break down solutions.
Proficient in developing Inspection strategies using RBI techniques.
Adept in application of SAP Plant Maintenance module.
Good command over written and verbal communication.
Hands on experience in In-house design of static equipments like Exchangers and Pressure Vessels.
RELIANCE INDUSTRIES LTD
Corrosion & Inspection Engineer- Petrochemical Plant
• Managing Inspection (Statutory & Non-Statutory) of Equipments in plant on regular basis.
• Prepare Asset renewal plans for obsolete equipment's
• Review Management of Change (Subtle & Technology) activities in petrochemical plants
• Prepare and review repair procedures in-line with Code requirements.
• Compliance to Checklist and Task based Risk assessment (TBRA)
• Maintaining all quality records as per ISO 9001:2000.
• Reviewing of QAP, Design Calculations, and Fabrication Drawings of equipment's procured.
• Review of Specifications of Materials being procured.
• In-house Design and Fabrication of Equipment's as per relevant standards.
• Collection of Field Complaints & providing necessary recommendations.
• Inspection of materials received at stores from vendors.
• Preparation of Inspection Reports & Executive Summaries of Major Activities.
• Audit of Vendor Facility and Inspection at Vendor Site.
• Preparation of Failure Analysis Reports of Major Incidents.
• Preparation of Job Scope and Job Planning of Major Activities.
• Key member in MIQA committee.
• Coordination with Statutory agencies for IBR, SMPV and Factory rules certification
• Conduct LLF rounds and Installation audits for Assets.
• Team leader in conducting RCA's of major incidents in the complex.
• Went on deputation to China for 6 months from M/s Aspocomp Electronics India Pvt Ltd for project implementation.
• Contributed as a Team member in implementing Six sigma projects for the reduction in failure rates for drill bits.
• Participated in various Plant Shut Downs like;
• Undergone 'DuPont' training in various safety philosophies including Risk assessment, confined space jobs, scaffolding erection and Hot work.
• Active member in Column Revamp Project for replacement of bubble cap trays with high efficiency MVG type Trays (Sulzer make)
• Active member in Heater Revamp Project for Radiant tube and Convection box replacement.
• Instrumental in carrying out PSSR for New PTA reactor project
• Preparation of Procedures and guidelines for Centre of Engineering Excellence (COEE)
Trainings:
• Radiographic Technique & Interpretation (ASTN Level 2)
• Liquid Penetrant Technique (ASTN Level 2)
• Magnetic Particle Examination (ASTN Level 2)
• Attended Piping & Pressure Vessel Design Course.
• Attended Course on Welding Technology.
• Trained and validated in HSEF Policies (Health Safety Environment and Fire)
• Undergone training on Six sigma. Selected the project "Broken drill bit defect rate reduction" for the "Green Belt certification".
• Undergone training on 7QC Tools.
• Undergone training on lean manufacturing techniques.
• Undertaken Projects on HDI Manufacturing at Aspocomp in Suzhou (China)
• Undergone vocational training at KSRTC Central work garage, Thiruvanathapuram, Kerala.
• B-Tech Mechanical from Mahatma Gandhi University with First Class Distinction and Hons' in April 2006 - Aggregate: 78.3 %
• HSC from Marthoma Higher Secondary School with First Class Distinction in April 2002 Percentage: 76.88%
• SSLC from Marthoma High School with First Class in March 2000 Percentage: 76.2 %