Incharge QA/QC
Descon Engineering Limited
Total years of experience :14 years, 9 Months
Incharge QA/QC EPC Projects
• • Study FEED Documents to assess the scope of inspection and testing for bid submission.
• Optimization of cost of inspection and testing at project and proposal stage.
• Review material requisitions prepared by engineering w.r.t to inspection, testing and quality requirements at proposal and project stage.
• Review vendor quotations for compliance to FEED documents and project specifications.
• Inspection Management at vendor premises
• Ensure timely deputation of QA/QC resources for the projects.
• Implementation of SAP QM Module at Head Office and Project Sites.
• Implementation of company Quality Assurance and Control system throughout the phases of an EPC project
• Lead team of QA/QC engineers and inspectors for 3 EPC projects
• Compliance audits for suppliers and sub-contractors
• Identify Cost of Poor Quality (COPQ) in Company processes
• Review project specifications and develop project specific quality plans, PQP, procedures, ITP’s and WPS in line with applicable code and standards.
• Provide support for pre-commissioning, SAT and commissioning activities.
Engro Thar Coal Power Plant 660 MW Power Plant-China Machinery Engineering Corporation - CMEC
• Implementation of Project Quality Assurance and control requirements
• Review of project specifications and develop project specific quality plans
• Co-ordination with CMEC for daily inspection activities for boilers, equipments, piping and pipeline
• Liaison between CMEC and Local Regulatory authorities for Compliance
• Trainings to Chinese EPC Contractor (CMEC) and sub-contractor teams for developing quality culture in organization
•Supervise QC activities at workshop and site
•Preparation and control of Procedures, Method Statements
•Implementation and control of project specifications and procedures
•Inspection of static equipment erection including pressure vessels, column and fired heater
•Conduct Internal Audits and co-ordination with contractor and company for external audits
•Monitor and control NDT & PWHT on all piping work
•Monitor and control welding of special materials including LTCS with cladding & Cu-Ni
•Supervise all QA/QC activities of workshop and site
•Co-ordinate with AI and TPIA for day to day inspections
•All QA related activities including internal & external IMS audits
• To prepare Manufacturing Traveler & Quality Control Plan (QCP)
• To perform site inspections according to site QCP
• To prepare WPS & PQR
• To witness welder qualification test & maintain relevant documentation
• To verify and perform in process inspection (Fabrication/Welding)
• To estimate cost of NDE
• To perform inspection of incoming material
• To review MTC according to ASME Sec. II Part - A
• To witness mechanical and chemical testing of incoming materials
• To prepare site inspection reports and submit to Top management
• To review Inspection Data Manual after completion of Job
• To maintain work according to Quality Manual
I have completed my bachelor's with honors.