UMAR MANSOOR, Deputy Manager TPM & Safety

UMAR MANSOOR

Deputy Manager TPM & Safety

Dalda Foods Ltd.

Location
Pakistan
Education
Master's degree, MBA Marketing & Finance
Experience
14 years, 4 Months

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Work Experience

Total years of experience :14 years, 4 Months

Deputy Manager TPM & Safety at Dalda Foods Ltd.
  • Pakistan - Lahore
  • My current job since July 2016

- Responsible for the start-up, management, and operation of the TPM in the factory.
- To ensure that factory TPM master plan and actions are aligned with the factory strategic objectives
- Plan and execute performance reviews and steering meetings to evaluate both TPM Pillars and departments progress
- Preparation and implementation of safety rules/policies, on-site emergency evacuation plan and safety reports.
- Drive the 5S, Kaizen and Autonomous Maintenance (AM) culture in factory
- Serves as a champion in the facility to promote TPM amongst management and employees.
- Lead the PM pillar activities at plant, decide model line for TPM improvement
- Develop and implement Focused Improvement culture to get increased operational efficiencies and reduced waste
- Play key role in TPM capability building on site by organizing and delivering required trainings and workshops

Maintenance Engineer at Tetra Pak Pakistan Ltd
  • Pakistan - Lahore
  • April 2011 to June 2016

 Providing technical support in day-to-day maintenance activities and operations department for re-designing, modification, re-engineering and retro-fitting of electrical equipment to improve quality and productivity
 Implementing and developing reliable strategies for technical problem solving and accountability to enhance engineering operations and driving Key Performance Indicators (KPIs) in equipment efficiency
 Providing electrical technical expertise in maintenance projects, analyzing breakdowns of machines, eliminating root causes, preparing maintenance programs and strategies to achieve business results
 Coordinating with Production and Quality Management on a daily basis to resolve technical and operational issues
 Assessing electrical system concepts, engineering layouts, equipment specification, system control concepts and flow diagrams
 Practicing the WCM methodology by targeting the breakdowns and ensuring equipment efficiency
 Planning and executing Time Based Maintenance (TBM) activities; Condition Based Maintenance (CBM) techniques and tools
 Evaluating quality issues/defects with QA team, ensuring continual improvement in day-to-day operations, consistently meeting quality standards and preserving employee and equipment safety
 Maintaining an optimum inventory of machine spare parts to avoid any unpleasant situation
 Collaborating with machine owners for smooth operations; implementing SAP-PM System in downstream section
 Executing and following the activities of PM pillar to support company objectives
 Assisting AM teams of the plant to ensure implementation of WCM standards
 Implementing & delivering the process improvements with help of process team & EEM pillar and ensuring that they are uploaded in C2 system for collaboration & learning

Construction Engineer at Tetra Pak Pakistan Ltd.
  • Pakistan - Lahore
  • January 2010 to March 2011

 Maintained first-level quality assurance and standards are maintained at all times and in accordance with applicable site-specific construction procedures, methods, codes and specifications. Coordinated with project engineers, inspected project sites to monitor progress and ensured conformance to design specifications and standards
 Prepared daily, weekly and monthly site reports
 Participated in site meetings, involved in operations of estimating, planning and controlling costs associated with construction projects and liaised with all subcontractors, supervisors, planners, quantity surveyors and the general workforce involved in the project
 Supported in preparation of accurate drawings and erection instructions for field crews, coordinated with site planning team to cover up differences between planned and actual progress and proposed suggestions for catch-up plans

Education

Master's degree, MBA Marketing & Finance
  • at Lahore School of Economics
  • December 2014
Bachelor's degree, ELECTRICAL ENGINEERING
  • at ISLAMIC UNIVERSITY OF TECHNOLOGY
  • November 2008
High school or equivalent, Pre Engineering
  • at Superior Science College
  • March 2003
High school or equivalent, SCIENCE
  • at Jadeed Dastagir Ideal High School
  • March 2001

Bayt Tests

Organizational Behavior Test
Score 85%
Management Skills Test
Score 70%

Specialties & Skills

Maintenance
Installation
Comissioning
Project Management
MAINTENANCE
OPERATIONS
Quality Assurance
Production
Statistical Process Controls
Reliability
Troubleshooting
Projects

Languages

English
Expert
Arabic
Beginner
Urdu
Native Speaker
Punjabi
Expert
Bengali
Beginner

Training and Certifications

Certified Lean Six Sigma Green Belt (Certificate)
Date Attended:
June 2016
SINAMICS Service and Commissioning Course (Training)
Training Institute:
SIEMENS
Date Attended:
September 2015
Duration:
40 hours
PROFIBUS Troubleshooting & Maintenance (Training)
Training Institute:
ASM Process Automation
Date Attended:
December 2013
Duration:
24 hours
SIEMENS S7 PLC (Training)
Training Institute:
SIEMENS
Date Attended:
February 2011
Duration:
40 hours
Strategic Time Management (Certificate)
Date Attended:
November 2011
Valid Until:
January 9999
ASI System (Training)
Training Institute:
C&H SYSTEM
Date Attended:
June 2014
Duration:
8 hours
SEW Troubleshooting & Maintenance (Training)
Training Institute:
SEW Eurodrive
Date Attended:
June 2014
Duration:
16 hours
WCM Instructor Course (Certificate)
Date Attended:
July 2014
Valid Until:
January 9999

Hobbies

  • Reading
  • Current Affairs
  • Cricket
  • Football
  • Internet Surfing