Mechanical Engineer
EQUATE PEtrochemical
Total years of experience :13 years, 8 Months
Oct 2008 - May 2009
Mechanical Engineer (Rotating Equipment)
Saudi Petrochemicals (SADAF-SABIC), UAE
• SADAF is one the best petrochemical company amongst SABIC affiliates.
o Handled project cost range from 5 million to 50 million $ single handedly as project engineer.
• Project engineering including the SHELL project engineering.
o Performed concept development, fund approval, procurement, construction and Project close out.
• Handled projects for EDC new technology Brine sludge system.
o Enhancement of EDC plant and improve the reliability of EDC plant.
• Attended Project Primavera P6 Course for PMP professional certification.
• Implemented S/D Projects for MTBE for Flare tip 54" inch replacement with coordination with GEA Italy.
• Cost optimization of the project and cost management by managing the WBS elements of project effectively.
• Manage project money through SAP PS (Project System) and using the latest tools for cost management.
May 2009 - Present
Reliability Engineer
Equate Petrochemical Company, Kuwait
• Set the best practices to gain optimum efficiency of plant reliability; identify opportunities and correct with appropriate action plan.
• Conducting Root cause of events to identify and eliminate events, avoiding repetition.
• Asset Reliability management, calculates asset utilization, asset mechanical reliability and asset capability.
• Optimizes spare parts by inventory planning to reduce cost dramatically after defining appropriate minimum and maximum spare parts levels.
• Evaluate the performance of plant reliability by Asset management.
• Plant reliability tools helps to find out the main focus area for improvement.
• Utilize effective training courses to ensure optimal knowledge and reliability base.
• Develop maintenance strategy of unit, equipment maintenance strategy to capture the failure mode major single critical equipment for plant reliability improvement.
reliability engineer in oil and gas company
Dec 2006 - Aug 2008
Maintenance Engineer
Saudi ARAMCO - PETRORABIGH, KSA
• Reviewed the Commissioning and Execution procedures.
• Preparation of standard maintenance procedures including general, Static and Rotating as well as special procedure.
• Developed Best maintenance practices, plan, tools and technique for maintenance.
• Commissioning of, compressors, pumps turbines and static vessels, reviewing data sheet as per API standard as well as project specification.
• Inspection of all equipments and columns and vessels.
• Pre-commissioning and commissioning of lines and equipment.
• Power user from client's side, and team members of implementing blue prints of SAP.
• Prepared intermediate software during project stage.
• Responsible for Maintenance Planning activities, Preparation of Maintenance Strategy and Procedures, Development of CMMS system - Industrial & Financial System (IFS) for Maintenance Management, CMMS Maintenance data population & implementation Guidelines and Maintenance Management Reporting.
• Worked with ERP software supplier for developing a comprehensive CMMS system and provided necessary functional support in developing Asset, PM, Work order, Inventory, Resources and Document modules.
• Conducted various maintenance training programs including CMMS basic and Go-live training for the local personnel.
• Preparation of high level documents on Maintenance Policy, Maintenance Strategy, Criticality Assessment, and Preventive / Predictive Maintenance Program. Preparation of flow concepts using MS office tools and conducted multi disciplinary meetings, audits for developing various procedures on multi disciplinary / multi department coordination activities.
May 1999 - Dec 2006
Mechanical Maintenance Manager
Indian Petrochemical Co. Ltd., India
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manager
• Certified Boiler Proficient, 2003.
• Certified GBPL (SIX SIGMA) and SAP Power User.
• Work responsibilities include reliability/maintenance engineering in field of petrochemical and refinery plants. Presently working as Reliability Lead Engineer in EQUATE petrochemical Company (Kuwait) a joint venture between M/S Dow Chemical and PIC (Kuwait)
• Started career with India's massive petrochemical and oil gas giant IPCL (Indian Petrochemical Corporation limited (Owner by Reliance industries Ltd) ltd. Joined IPCL as trainee in May 1999 and subsequently joined Saudi ARAMCO and SABIC-SADAF (Saudi Arabia-Shell group JV) and right now working with Dow Affiliates Company Equate Petrochemical Company (Kuwait Dow JV)
• Sound Knowledge of SAP, Core Reliability Engineering, Plant Reliability Modeling (TITAN Reliability model Developer), RCM Implementation, Asset management which now a day's stunning field in high valued products industry.
• Certified professional with SAP 4.6 Super power user, Primavera P6 professional, Certified Green Belt project leader.
• RCM, FMEA, RCA, Weibull analysis and Titan and Reliability modeling and Spare parts optimization.
• Sound experience in Reliability of Oil and Gas companies, Plant Reliability simulation, Plant Reliability model preparation to identify bad actors, Process reliability plot growth, RCM Turbo implementation, Reliability Data Analysis i.e. Weibull/ Weibayes analysis, Reliability Growth Analysis and Failure Mode and Effect Analysis (FMEA), Statistical Process Control (SPC), Six sigma, Quality systems. CROW AMSAA Plot for forecast failures.
• Certified POWER USER in Plant Maintenance module in SAP.
• Certified Green belt project leader in DOW Chemical.
• Preparation of Maintenance Policy, Unit Maintenance Strategy and various maintenance Procedures on multi disciplinary / multi departmental coordination.
• Used latest Reliability tools for IRWP (Improved reliability work process) to meet business objective and Run latest model reliability model for optimizing the work production as well prediction of failures by CROW-AMSAA Chart.
• Experienced in the planning and execution of large-scale grass root petrochemical (IPCL-Gandhar site) construction projects, including initial start up and successful commissioning.
• Selection, installation, commissioning, improving reliability, and maintenance of rotating equipment including all types of compressors, turbines and pumps in Oil / Gas/ Petrochemical plants, as well the check the integrity of static equipment by RBI.
• Experienced in managing Maintenance of Petrochemical and Refinery Plants including Pre-commissioning & Commissioning, Routine Maintenance and also projects of Petrochemical and refinery.
• Sound Experience in Petrochemical and Refinery products.
• Reliability Management
o Run Reliability modeling for probable failure data and using different tools helps to predict the failure probability. Optimize the spare parts by actual MTBF and Develop equipment maintenance strategy.
o Preparing Standard maintenance Procedures, manuals & work instructions for maintenance operations for the unit as part of ISO 9001 / 14001 certification/CASHE, SIX SIGMA, Improvement Programme.
• Root Cause Investigation, RCM Implementation, Develop Maintenance Strategy, And Spare Strategy Preparation. Preparation of Separate Reliability model to identify bad actors.
• HSE/ Six Sigma Green belt certified (GBPL) and CMMS (SAP)
1999 B.E. Mechanical Engineering Nirma Institute of Technology, India