Usman Aran Semattai Ismail, Day Shift Instrumentation and Control Supervisor

Usman Aran Semattai Ismail

Day Shift Instrumentation and Control Supervisor

Emirates Steel

Location
United Arab Emirates - Abu Dhabi
Education
Bachelor's degree, Electronics and Communication Engineering
Experience
16 years, 11 Months

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Work Experience

Total years of experience :16 years, 11 Months

Day Shift Instrumentation and Control Supervisor at Emirates Steel
  • United Arab Emirates - Abu Dhabi
  • My current job since April 2014

Responsible for Leading a Team of Shift Supervisor and Sr. Technicians during the Day Shift carrying out Instrumentation Maintenance Function in Instrumentation Workshop to ensure that Corrective and Preventative Maintenance activities of Instruments are performed with Correct Standard and in a Safe Timely manner.

Responsible for Design, Develop, Installation, Managing and Maintaining Instrumentation Equipment which is used to Monitor and Control Engineering Systems, Machinery and Process.

Reporting Daily Activities to Department Head (Electrical & Automation) and attending Operation Meeting

Maintaining an Integrated Control and Safety System (ICSS) with Process Equipments

Shutdown and Periodic Maintenance of Field Instruments

Emergency Support related to DCS (ICSS), Process Equipment and Field Instrument issues

Programming and Configuration in ICSS (Logic, HMI, Alarm, Trends & Historical Reports etc., )

Maintaining a Control System Backups (Programming, Parameters, Archives and Historian etc., )

Calibration, Loop & Interlock Checking of Field Instruments and Analyzers

Attending Engineering / Maintenance Meeting with Managers to review Plant issues

Inventory Management (Spares) for Periodic Maintenance and Annual Shutdown

Creation of Instrument Item Code and Raising Purchase Requisition (PR) in SAP System

Preparation of Scope of Work for Contractor Service to carry out Routine Maintenance and Shutdown Jobs

Work Instruction, Job Safety Analysis, Job Method of Statement, Tool Box Talk and Permit To Work

Toolbox Meetings with Subordinates on Safety Methods of Managing Job Activity Safely & Effectively

Instruments Handled:

Analyzers, Pressure Transmitters (PT & DPT), Temperature Transmitter, Multi Variable Transmitter, Flow Meters, Control Valves, On-Off Valves, Emergency Shut-Off Valves, Solenoid Valves, Pressure Safety Valves (PSV), Pressure Regulating Valves (PRV), PCV (Pressure Control Valves, Thermocouple, RTD, Valve Positioners, Vibration Transmitters, Weigh Feeders, Belt Weigh Feeders, Level Switches, Limit Switches, Pressure Switches, Regulators and Gauges etc.,

Shift Instrumentation and Control Supervisor at Emirates Steel
  • United Arab Emirates - Abu Dhabi
  • July 2012 to March 2014
Senior Shift Instrumentation and Control Technician at Emirates Steel
  • United Arab Emirates - Abu Dhabi
  • February 2012 to June 2012
Engineer - Instrumentation & Electrical at Gulf Sponge Iron Co LLC
  • United Arab Emirates - Abu Dhabi
  • April 2010 to January 2012
Project Engineer - Instrumentation & Electrical at Gulf Sponge Iron Co LLC
  • United Arab Emirates - Abu Dhabi
  • August 2008 to March 2010
Electrical & Instrumentation Engineer at Emarat Europe
  • United Arab Emirates - Abu Dhabi
  • February 2007 to April 2008

Education

Bachelor's degree, Electronics and Communication Engineering
  • at Anna University
  • April 2006

Bachelor of Engineering (Electronics & Communication) from National College of Engineering, Anna University, Chennai in 2006

Specialties & Skills

Foundation Fieldbus
Maintenance
Installation
Instrumentation
SCS, Prosafe, PRM, ExaOPC
Instrumentation & Control
SAP System, Pilog
Control Valves & Transmitters
AutoCAD & MS Office
CEMS, Gas Analyzers, Flow Meters
Yokogawa Centum VP, FCS & HIS
P&ID, PID & Control Loops
Beamex MC6, CMX, Emerson 475
CAPEX & OPEX
DCS, PLC, SCADA, RTU & HMI
Simatic, WinCC, Simocode
Spares & Inventory Management
Foundation Fieldbus, HART
Profibus & Modbus
Weighing Systems, Wobbe Index
HAZOP, NESA & IMS
Project & Construction
Operation & Maintenance

Languages

English
Expert
Hindi
Intermediate
Malayalam
Intermediate
Tamil
Native Speaker

Training and Certifications

NEBOSH (Certificate)
Date Attended:
April 2014

Hobbies

  • Reading Books
  • Dragon Boat