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Usman Aran Semattai Ismail, Day Shift Instrumentation and Control Supervisor

Usman Aran Semattai Ismail

Day Shift Instrumentation and Control Supervisor·Emirates Steel

United Arab Emirates

Bachelor's degree, Electronics and Communication Engineering

Work experience

Total years of experience: 19 years, 2 months

Day Shift Instrumentation and Control Supervisor

April 2014 - Present

Emirates Steel

Abu Dhabi, United Arab Emirates

April 2014 - Present

Responsible for Leading a Team of Shift Supervisor and Sr. Technicians during the Day Shift carrying out Instrumentation Maintenance Function in Instrumentation Workshop to ensure that Corrective and Preventative Maintenance activities of Instruments are performed with Correct Standard and in a Safe Timely manner.

Responsible for Design, Develop, Installation, Managing and Maintaining Instrumentation Equipment which is used to Monitor and Control Engineering Systems, Machinery and Process.

Reporting Daily Activities to Department Head (Electrical & Automation) and attending Operation Meeting

Maintaining an Integrated Control and Safety System (ICSS) with Process Equipments

Shutdown and Periodic Maintenance of Field Instruments

Emergency Support related to DCS (ICSS), Process Equipment and Field Instrument issues

Programming and Configuration in ICSS (Logic, HMI, Alarm, Trends & Historical Reports etc., )

Maintaining a Control System Backups (Programming, Parameters, Archives and Historian etc., )

Calibration, Loop & Interlock Checking of Field Instruments and Analyzers

Attending Engineering / Maintenance Meeting with Managers to review Plant issues

Inventory Management (Spares) for Periodic Maintenance and Annual Shutdown

Creation of Instrument Item Code and Raising Purchase Requisition (PR) in SAP System

Preparation of Scope of Work for Contractor Service to carry out Routine Maintenance and Shutdown Jobs

Work Instruction, Job Safety Analysis, Job Method of Statement, Tool Box Talk and Permit To Work

Toolbox Meetings with Subordinates on Safety Methods of Managing Job Activity Safely & Effectively

Instruments Handled:

Analyzers, Pressure Transmitters (PT & DPT), Temperature Transmitter, Multi Variable Transmitter, Flow Meters, Control Valves, On-Off Valves, Emergency Shut-Off Valves, Solenoid Valves, Pressure Safety Valves (PSV), Pressure Regulating Valves (PRV), PCV (Pressure Control Valves, Thermocouple, RTD, Valve Positioners, Vibration Transmitters, Weigh Feeders, Belt Weigh Feeders, Level Switches, Limit Switches, Pressure Switches, Regulators and Gauges etc.,

Company industry:
Installation & Technical Services
Job role:
Maintenance, Repair, and Technician

Shift Instrumentation and Control Supervisor

July 2012 - March 2014

Emirates Steel

Abu Dhabi, United Arab Emirates

July 2012 - March 2014

Company industry:
Installation & Technical Services
Job role:
Maintenance, Repair, and Technician

Senior Shift Instrumentation and Control Technician

February 2012 - June 2012

Emirates Steel

Abu Dhabi, United Arab Emirates

February 2012 - June 2012

Company industry:
Installation & Technical Services
Job role:
Maintenance, Repair, and Technician

Engineer - Instrumentation & Electrical

April 2010 - January 2012

Gulf Sponge Iron Co LLC

Abu Dhabi, United Arab Emirates

April 2010 - January 2012

Company industry:
Installation & Technical Services
Job role:
Engineering

Project Engineer - Instrumentation & Electrical

August 2008 - March 2010

Gulf Sponge Iron Co LLC

Abu Dhabi, United Arab Emirates

August 2008 - March 2010

Company industry:
Installation & Technical Services
Job role:
Engineering

Electrical & Instrumentation Engineer

February 2007 - April 2008

Emarat Europe

Abu Dhabi, United Arab Emirates

February 2007 - April 2008

Company industry:
Heavy Industry & Metallurgy
Job role:
Construction and Building

Education

Anna University

April 2006

April 2006

Bachelor's degree, Electronics and Communication Engineering

India

GPA (percentage): 73%

GPA (percentage): 73%

Bachelor of Engineering (Electronics & Communication) from National College of Engineering, Anna University, Chennai in 2006

Skills

Foundation Fieldbus

Expert

Maintenance

Expert

DCS

Expert

Installation

Expert

Instrumentation

Expert

SCS, Prosafe, PRM, ExaOPC

Expert

Instrumentation & Control

Expert

SAP System, Pilog

Intermediate

Control Valves & Transmitters

Expert

AutoCAD & MS Office

Expert

CEMS, Gas Analyzers, Flow Meters

Expert

Yokogawa Centum VP, FCS & HIS

Expert

P&ID, PID & Control Loops

Expert

Beamex MC6, CMX, Emerson 475

Expert

CAPEX & OPEX

Intermediate

DCS, PLC, SCADA, RTU & HMI

Expert

Simatic, WinCC, Simocode

Intermediate

Spares & Inventory Management

Expert

Foundation Fieldbus, HART

Expert

Profibus & Modbus

Intermediate

Weighing Systems, Wobbe Index

Expert

HAZOP, NESA & IMS

Intermediate

Project & Construction

Expert

Operation & Maintenance

Expert

Foundation Fieldbus

Expert

Maintenance

Expert

DCS

Expert

Installation

Expert

Instrumentation

Expert

Languages

English

Expert

Hindi

Intermediate

Malayalam

Intermediate

Tamil

Native Speaker

Training and Certifications

Certifications
NEBOSH
Apr 2014

Hobbies and interests

Reading Books
Dragon Boat