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Vishal Sharma , Production Manager

Vishal Sharma

Production Manager·IFFCO

United Arab Emirates

Master's degree, Food Engineering & Technology

Work experience

Total years of experience: 18 years, 2 months

Production Manager

March 2016 - Present

IFFCO

Dubai, United Arab Emirates

March 2016 - Present

• Managing a bakery Ingredient manufacturing plant of combined capacity of 35000 MT/Year (B-to-B manufacturing for General Mills and IFFCO label).
• Managing a Pasta manufacturing plant of combined capacity of 25000 MT/Year ( Short Goods & Long Goods)
• Implemented best practices in production/Safety and manufacturing methods.
• Managing manufacturing KPIs like OEE, capacity utilization, Productivity and cost.
• Plan daily production based on targets, inventory levels and delivery schedules.
• Plan, coordinate and follow-up maintenance activities viz. routine, periodic maintenance and CIP / shutdown activities.

Company industry:
Food & Beverage Production
Job role:
Management

Production Head

February 2015 - March 2016

Nuflower Foods & nutrition Pvt. Ltd, Manesar

Delhi, India

February 2015 - March 2016

• Handled the entire operation of the Green Field Project for new Unit Set-Up including process line set up, process equipment Selection as per Qualification.
• Setting up the plant from scratch and subsequently handled the plant operations.
• Acquisition of Talent pool for team responsible for plant operations.
• Establishment of policies, system and procedures for entire Unit Operations aligned with company guidelines and laid principles.
• Establishment of best industrial practices from very first day and strive for betterment.
• New product Development and recipe Formulation of NUTRITION BASED READY TO EAT THERAPAUTIC & SUPPLIMENTRY FOODS Supplied to UNICEF & WFP.
• New Product development for Different Therapeutic food for treatment of Sever Acute Malnutrition for Infants.

Company industry:
FMCG
Job role:
Manufacturing

Production Manager

December 2013 - February 2015

DP Chocolate

Delhi, India

December 2013 - February 2015

• Handle the entire operation of the Green Field Project for new Unit Set-Up for Mondlez international (formally Cadbury India LTD) on behalf of DP Chocolate.
• Act as Interface between various functions like Projects team, R&D and Manufacturing during the project activities, starting from design, equipment selection and installation.
• Responsible for developing and implementing of operating policies and procedures as per Mondlez international.
• Coordinate with other departments for production related activities viz. trials, new product development and technical projects.
• Plan, organize and direct the manufacturing and maintenance operations which ensure the most effective return on assets.
• Working for the Facility Improvement in terms of QA & Logistic systems implementation.
• Train the team on manufacturing process, technology and standard operating procedures.

Company industry:
Food & Beverage Production
Job role:
Management

Production Manager

October 2011 - September 2013

Rich Graviss Products Pvt. Ltd

Mumbai, India

October 2011 - September 2013

• In-charge for Greenfield project for the new Site for manufacturing of Frozen Non Dairy frozen Toppings.
• In charge of production line of 50 MT/Day capacities with workforce of 35 teammates
• Cascade and execute production plans and adjust operational activities by situation assessment according to available information and resources for optimum production performance (manpower, material and machine) and production attainment.
• Plan, organize and direct the manufacturing and maintenance operations which ensure the most effective return on assets.
• Manage production operation to achieve planned targets, labor costs and direct operating expenses thus directly achieving planned Net Sales and Cash Flow.
• To give 100% percent (±2%) production complies with machine efficiency and raw material
• Streamline and standardise the manufacturing process, drive and ensure operational efficiencies including optimising inventory
• To support the production activities in the execution of production runs by monitoring plant equipment operation, identification of technical breakdowns, provide technical advice and solutions, execution of scheduled and non-scheduled servicing, management of regular maintenance.
• Review process failures and execute continuous improvement activities by identifying opportunities, accessing proposals and implementation of notified practice.

Company industry:
Food & Beverage Production
Job role:
Management

Assistant Manager Production

August 2010 - September 2011

Baker Circle India Pvt. Ltd

Delhi, India

August 2010 - September 2011

• FSMS Team Member at Bakers Circle (I) Pvt. Ltd.
• Generate and issue instructions to factory shop floor and facilitate execution of production instructions by allocating appropriate resources.
• Control cost of production by efficient management of available resources as per standards and safeguarding quality and safety of people and products.
• Prepare related information and wherever necessary participate in standard audits (HACCP, FSMS, ISO, GMP etc.).
• Support R&D in developing and scaling up of new products commercially.

Company industry:
Food & Beverage Production
Job role:
Management

Quality Officer

June 2007 - September 2008

Temptation Foods Ltd

Delhi, India

June 2007 - September 2008

handling all operational activities like production, QA/QC, Procurement and dispatch for the 3rd party operation.

Company industry:
Food & Beverage Production
Job role:
Quality Control

Quality control executive

June 2003 - July 2004

OHP Food products

Delhi, India

June 2003 - July 2004

Biscuit Manufacturing
Online Quality Control

Company industry:
FMCG
Job role:
Manufacturing

Education

SLIET

July 2010

July 2010

Master's degree, Food Engineering & Technology

India

GPA (percentage): 62%

GPA (percentage): 62%

Kurukshtera University

July 2007

July 2007

Bachelor's degree, Food Engineering & Technology

India

GPA (percentage): 72%

GPA (percentage): 72%

Govt. Polytechnic, Mandi Adampur, Hissar

July 2003

July 2003

Diploma, Food Technology

India

GPA (percentage): 68%

GPA (percentage): 68%

Skills

Product Design
Expert
Product Design
Expert
Warehouse Management
Expert
Warehouse Management
Expert
Continuous Improvement
Expert
Continuous Improvement
Expert
operations
Expert
operations
Expert
Production Management
Expert
Production Management
Expert
MS Project
Intermediate
MS Project
Intermediate
MS office
Expert
MS office
Expert
ERP
Intermediate
ERP
Intermediate
SAP
Intermediate
SAP
Intermediate
Product Design
Expert
Product Design
Expert
Warehouse Management
Expert
Warehouse Management
Expert
Continuous Improvement
Expert
Continuous Improvement
Expert
operations
Expert
operations
Expert
Production Management
Expert
Production Management
Expert

Languages

Hindi

Native Speaker

English

Expert

Punjabi

Intermediate

Training and Certifications

Certifications
Servottam Trainer for Mondlez international.
ISO-22000:2005 Lead Auditor-FSMS

Training
GMP,Food Safety & Sanitation and HACCP
AIB International