Lead Process Engineer
ILF Consulting Enngineers Abu Dhabi
Total years of experience :19 years, 9 Months
Lead Process Engineer for ADNOC projects:
1. FEED for UAD Zero Flaring Mitigation Project
2. Air Emission Monitoring Project
Lead ENGOMA FPSO Injection Gas Compressor/ Topsides Debottlenecking Project
•Lead for MONDO FPSO Life Extension Projects
•Fleet Support Process Specialist for Region-2 FPSO Responsibilities: Lead Process Lead. Process Design, Simulation, Revamp studies, Options selection, Manhr estimations, Participating in the planning and scheduling of the project, monitoring the project progress, Presentations to client & Lesioning with Operations, OEMs
Key Projects:
• EPC FOR NORTH FIELD PRODUCTION SUSTAINABILITY
OFFSHORE & PIPELINES PROJECT STATE OF QATAR
• NLNG TRAIN 7 PROJECT, NIGERIA
Position: DEUPTY CHIEF PROCESS ENGINEER
Responsible for:
• Input to other disciplines, Doc control (EDDR), Planning
•Team and task management for Fast track project with multilocation taskforce
• Input to other disciplines, Doc control (EDDR), Planning
•Interface with Client, Flow Assurance / Offshore teams/OEMs
•Review of Tender Documents and raising TQs/ technical clarifications/ resolution thru meetings with client / preparing MOMs Site Visits QG Facilities
• Steady State and Dynamic Simulations for all possible options for future production profile for Near/Mid /Long Term
• Review/Preparation of P&ID/PFD
• Review/Preparation of C&E chart /Philosophy Document.
• Liaising with 5 Slug Catchers (onshore) OEMs for Adequacy
• Participation/closeout of Safety Studies viz HAZOP / HAZID/SIL and workshops PID review/Design Review/ Value Engineering/Model review.
• Process Adequacy /Flare Adequacy assessment for all equipment / Piping - for revised production profile with recommendations for future operations.
• Evaluation of various dynamic / steady state scenarios for Slug Volume including handling thru various pipeline operational modes and selecting best suitable option
•Relief valve sizing calculations and tool development for various sizing scenarios
Key Projects:
• COMBINED CONCEPT AND FEED UMM AL DALKH EARLY PRODUCTION ABU DHABI, UAE -ADNOC OFFSHORE
• ENGINEERING SERVICES AGREEMENT, TECHNICAL ASSISTANCE, ADNOC OFFSHORE
• PMC for ADNOC ONSHORE BUHASA FIELD, ABU DHABI, ADNOC ONSHORE
Responsible for:
• Managing a team and planning for project execution. Process Simulation and optimization by Flarenet /HYSYS Checking of P&ID / PFD / Modification packages / Tie-in Preparation / review of Philosophy
• Input to other disciplines.
• Participate in HAZOP / SIL and other Safety Studies
• Liaising with Piping, Mech. for final Technical evaluation for Assessment for final option selection for studies. Techno-Economic Feasibility Presentation of results for various Options to client and operations team for recommended modifications.
• Development of Process Scheme for achieving the desired Production objectives. For LTDP-2
• Preliminary Equipment sizing and Equipment List Development of
• Schematics for LTDP-2
• Presentation to COMPANY and Option Selection LTDP-2
Key Projects:
• FLARE MITIGATIOMN STUDIES OF EXISTING AND PROPOSED UNITS OF BPCL MUMBAI
• FEED FOR UPGRADE OF GAS RECYCLING (RG) FACILITIES
Responsibilites
• Managing a team and planning for project execution,
• Simulations for all possible options for future production profile.
• Adequacy assessment for all equipment- Columns /Compressors/ Expanders/Pumps/Separators/ Heat Exchangers/Flare and Utility facilities for the RG plant for revised production profile with modification recommendations.
• Liaising with Original Equipment Manufacturer (OEM) feedback for modifications for key equipment.
• Options selections and Screening for chosen Process modifications Liaising with Mechanical, Rotating, Electrical for final Technical evaluation for Assessment for final option selection.
• Liaising with Costing for CAPEX and OPEX for Commercial Feasibility of chosen options.
• Techno-Economic Feasibility Presentation of results for various Options to QP project and operations team and getting their feedback.
• Revalidation of flare loads of individual process units for the governing case. Use of Dynamic simulation study for validation of flare loads for the existing process units in refinery including GTU for Phase 1 for selected PSVs.
• Propose the use of Flare Mitigation Options including use of emergency power for equipment or any other suitable technique which will mitigate flare load.
• Use inputs from ongoing Electric Load Segregation Study for reducing the flare loads
Client: ONGC Project Title: LIFE EXTENSION OF WELL PLATFORM PROJECT - 1 Description: ONGC intends to revamp, replace and modify certain existing facilities at 18 unmanned well platforms of Mumbai High field. Replaced equipment includes, test separator, Manifolds and Instrument/ Utility Gas Package. Responsibilities: Sub-Lead in the project. Responsibilities include preparation of key deliverables such as Philosophy document, PID and Cause & Effect / Safe Chart. Technical evaluation (TBE) for vendors and contractors. Reviewing Vendor documents. HAZOP / SIL participation and action closure. Tie-in / routing identification. Vent System Study with depressurisation of fire zones. Preparation of Pre Commissioning & Commissioning Manuals, Start-up Manuals, Operating Manuals.
Key Projects:
• EPC FOR UMM LULU PHASE II FULL FIELD DEVELOPMENT PROJECT PACKAGE 2 - UMM LULU SUPER COMPLEX- FORMERLY ADMA
• FEED CONTRACT FOR AL DABB’IYA PHASE III DEVELOPMENT- FORMERLY ADCO(ABU DHABI OIL COMPANY)
• FEED CONTRACT FOR RUMITHA PHASE III DEVELOPMENT - FORMERLY ADCO(ABU DHABI OIL COMPANY)
• FEED FOR BU HASEER FIELD DEVELOPMENT PROJECT EARLY PRODUCTION SCHEME (EPS) - AL YASAT PETROLEUM OPERATIONS COMPANY & FORMERLY ADMA
• DETAIL ENGINEERING FOR HOOK-UP OF WELLS AND WELL FLUID PIPELINE TIE-INS -FORMERLY ZADCO
• BDEP/FEED & EPC PACKAGE FOR NGL TRAIN 1 PROJECT AT AR RATAWI, BASRAH, IRAQ -BGC(BASRAH GAS COMPANY, IRAQ)
TECHNIP, ABU DHABI
Key Projects:
• EPC FOR UMM LULU PHASE II FULL FIELD DEVELOPMENT PROJECT PACKAGE 2 - UMM LULU SUPER COMPLEX- FORMERLY ADMA
• FEED CONTRACT FOR AL DABB’IYA PHASE III DEVELOPMENT- FORMERLY ADCO(ABU DHABI OIL COMPANY)
• FEED CONTRACT FOR RUMITHA PHASE III DEVELOPMENT - FORMERLY ADCO(ABU DHABI OIL COMPANY)
• FEED FOR BU HASEER FIELD DEVELOPMENT PROJECT EARLY PRODUCTION SCHEME (EPS) - AL YASAT PETROLEUM OPERATIONS COMPANY & FORMERLY ADMA
• DETAIL ENGINEERING FOR HOOK-UP OF WELLS AND WELL FLUID PIPELINE TIE-INS -FORMERLY ZADCO
• BDEP/FEED & EPC PACKAGE FOR NGL TRAIN 1 PROJECT AT AR RATAWI, BASRAH, IRAQ -BGC(BASRAH GAS COMPANY, IRAQ)
POSITION: SR. PROCESS ENGINEER /AREA LEAD
Responsible for:
• Handling of Proposals for FEED/EPC with clarifications & estimations.
• Planning and Organizing Resources and task force for various projects.
• Liaison and co-ordination with other engineers and discipline groups.
• Perform Steady State Process simulations / Hydraulic simulation using HYSYS, PIPESIM, Flarenet and Promax.
• P&ID and PFD preparation /checking
• Participation/ closeout for safety studies viz. HAZOP, HAZID, SIL, HAZID, ENVID etc. and workshops such as Value Eng, SIMOPS. 3D-Model review as Lead process engineer.
• Design, rating & optimization, debottlenecking & troubleshooting of Heat Exchangers and Air Coolers using HTRI
• Preparation/ Checking of Specifications, PDS, MR’s and PR’s
• Vendors offer evaluation and preparation of TBE.
• Relief Scenario analysis, PSV sizing Prepare and develop Flare Load summary.
• Dynamic simulation by OLGA for Upstream including Slug Flow analysis in pipeline / Slug catchers / Gas receivers and Compressors / Flow Assurance.
• Dynamic Simulation for Process Engineering studies / Process Troubleshooting studies/Debottlenecking studies
• Revamp / Tie-in routing identification / Process Equipment Adequacy Check
• Site Performance Tests / Parameter Monitoring
• Cause & Effect / SAFE Chart Preparation
• Applicability of international Codes, Standards, Practices and Specifications like API, SHELL DEP, BP, and Exxon etc.
• Development of Process Philosophies, Pre-commissioning & Commissioning Manuals, Start-up & Operating Manuals.
• Surge Analysis of liquid pipelines.
• Surge /Slug Volume Management thru operating procedures
.
Key Projects:
• EPC FOR SULPHUR RECOVERY PROJECT AT MEESIED, QATAR
• SRU BADRA PROPOSAL
Responsible for:
Liaison with Licensor (Worley Parsons), Catalyst Vendor (Axens), B&V (Consultant) and client (QP), Review of vendor document, interdisciplinary co-ordination, Preparation of detail design documents (H&MB, PFD’s, process specifications, and data sheets) for Separators, Air Coolers, and Shell & Tube Heat Exchangers, HAZOP/vendor HAZOP for SRU/AGEU area. TBE and technical evaluation for vendors.
Significant Contributions included Technical review and Optimization with DOW CHEMICALS, B&V and site visits at Meesied-QATAR. Attended FAT for SRU / AGEU units. Developed ratio flow calculation blocks to be implemented in DCS. HTRI design verification for Heat Exchangers/ Air Coolers. Reaction Furnace design review. Prepare clarifications and TBE and technical evaluation for SRU Badra proposal.
Key Projects:
• FEED/DETAIL Engineering for Foroozan Field Development in IRAN.
• FEED FOR RC-4, RC-5& RC-DM SATELLITE WELL HEAD PLATFORM
• ONGC MODIFICATION WORKS (STUDIES & NHRC Revamp Project)
• SURGE ANALYSIS FOR KOC AND KNPC
Responsible for:
Heat and material balance with the help of Process Simulation, Preparation of philosophy document. Preparation of FEED design documents (PFD’s, process specifications, and data sheets) for Separators, Cause & Effect Charts preparation.Existing Equipment Adequacy Report Preparation, Review of vendor document, Preparation of detail design documents (PFD’s, process specifications, and data sheets) for Separators, Air Coolers, and Shell & Tube Heat Exchangers, Utility summary, Surge analysis study for KNPC/KOC.
etc.
Key Projects:
• DE-BOTTLENECKING FEASIBILITY STUDY FOR ALLYL CHLORIDE UNIT.
• ADVANCED PROCESS CONTROL IN SMELTER POTS- HINDALCO
Responsible for:
Process simulation of Allyl Chloride Section, Prepared feasibility report for various modifications and revamp options, Analyzed the identified opportunities and schemes for increasing the capacity of ALC section to 18000 TPA, Constraint Analysis for all process equipment based on rating and process analysis. Heat exchanger rating by Aspen BJAC.
Development of Advanced Process Control strategy for Smelter in discussion with plant technical department Successfully addressed and managed exigencies and unpredictable situations due to software bugs, Imparted training for APC software via demonstrations and presentations to plant technical team. Submitted successful Closure Report for APC project to Technical Head Smelter.
Key Projects: De-bottlenecking Feasibility Study for Refinery Expansion
Responsible for: Associated in various activities for planning in base, augmentation and expansion stages of Vadinar Refinery, Activities related to preparation of feasibility report, which includes preliminary design of equipment and cost estimation for augmentation and expansion, Technology Review of various licensors and evaluation of bids. Techno-commercial evaluation of vendors. The units handled were Hydrocracker Unit, NHT, Delayed Coker, CDU, Utilities and Offsites.
Dual (Bachelors of Technology +Masters of Technology ) in Chemical Engineering