Unit Manager Hydrogen and Ammonia
Fatima Fertilizer Company Limited
مجموع سنوات الخبرة :16 years, 4 أشهر
Unit Manager Clean Hydrogen and Ammonia,
Green Hydrogen and Blue Ammonia Project : Midwest Fertilizer Company LLC (Project of Fatima Fertilizer). 2019 to date
Working as Unit Manager Process Engineering on US based large-scale blue ammonia project, Midwest Fertilizer Company (Project of Fatima Fertilizer Company). The project includes 300 MW of PEM based electrolyzer units for green hydrogen production along with 2, 200 MPTD ATR based Blue Ammonia plant. I am currently functioned as process engineer/team leader for green ammonia project involving Process Plants Technology selection & Design, Process Design Package, Basic Engineering & Detailed engineering, engineering support, process optimization studies and permit approval packages. Providing process engineering support to fertilizer operating sites of Fatima group companies.
Key Responsibilities:
• Functioning as Process Engineering lead for 300 MW PEM based electolyzer unit and 2, 200 MPTD Blue Ammonia ATR Technology, key responsibilities includes selection & Design, Basic/Detailed engineering, Process optimization studies and permits approval packages.
• Review of CCM design, its pilot scale validation and manufacturing process of stacks in the manufacturing units in the US
• Planning and design of CO2 capture and dehydration facility with capacity of 3, 150 MTPD of CO2
• Led company project of CCS Carbon Sequestration and utilization project which involved 150 miles CO2 pipeline to transport CO2 from plant site to sequestration site
• Conceptualization and design of companies ESG road map including plans of reaching net zero in long term basis
• Negotiation and conclusion of $ 2.2 Billion EPC contract with world renowned contractor in Indiana, United states. Preparation of multiple Negotiation Strategies for Technical/Commercial negotiations &overall Coordination with Contractors/Suppliers from Owner perspective
• Preparation of Project Design basis and Scope of work for engagement of multiple Global Suppliers to acquire Techno Commercial proposals
• Finalization of Design basis, PFDs/P&IDs, Heat & Material balance, Plant Layout, Equipment Specs/Data Sheets etc. to ensure reliable plant operation
• Participate in value engineering sessions to maximize economic realization for the project
• Provide information and review of various technical proposal for engineering and construction phases to the proposal and project teams with regard to all aspects of Process Engineering.
• Develop sizing information for Process Equipment (compressors, pumps, heat exchangers, distillation columns, separators, reactors, etc.) and provide Information in the form of equipment data
Head Technology to support fertilizer site of Fatima group, responsible of monitoring plant KPI's, providing troubleshooting support and evaluate business development strategies and its planning and timely implementation. Key Responsibilities:
•Provision of Process Engineering support to fertilizer operating sites of Fatima group companies
•Section wise performance monitoring of the following on regularly basis: o N.G treatment (HDS) & Reforming o Syn Gas Process o Steam balances/ Steam system
•Monitoring of key performance indicators (KPIs) with regards to Ammonia plant and performance evaluation of Heat Exchangers, Catalyst, Compressors, Turbines, Catalyst, Pumps etc.
•Evaluating plant process and evaluate changes proposed to design (MOCs), taking environmental and economic aspects
•Perform process simulations, assessing options for plant expansion or reconfiguration by developing and testing simulation models.
•Conduct energy optimization studies of operating Ammonia plants to ensure the energy savings.
•Participation as Process Engineer in operational excellence audits & Turnarounds of existing FG Ammonia plants
•Perform risk assessments, manage cost and time constraints, provide process documentation and operating instructions
Worked for AgriTech Limited (formerly PakAmerican Fertilizer) for 6 years handling a wide range of projects with positions ranging from Shift Engineer Ammonia Plant to Lead Engineer including projects of Revamping for Capacity Enhancement. Key Responsibilities:
•Smooth & Safe operation, troubleshooting, start up & shut downs of Ammonia Plant from DCS as well as from Field in rotary shifts, production optimization & safe emergency handling of all associated process units along with the responsibility of many distinctive Project related assignments.
•Maintaining the Operations Integrity to meet Production Demand and efectively Manage Expenses and to minimize the Production Cost.
•Implementing various HSE Programs as per company & department objectives/targets.
•Providing Operational & Technical Advice/Guidance of operations activities to maximize operational and production requirement.
Chemical Engineering with specialisation in Sustainability